Design Engineer Mechanical

SUMUGAN A

Ph: +971*********, +918********* Mechanical Design Engineer

********@*****.*** Experience: 5+ Years Passport No: L5681463

CAREER OBJECTIVE:

Motivated, Disciplined B.E Mechanical Engineering with 5+ years experience in Product Design and Development function. I am willing to work as a key player in a challenging environment with dedication to the Organization.

PROFILE SUMMARY:

Having 5+ years of experience as Mechanical Design Engineer in design of various types of Pick and Place Robots, Material Handling Accessories, Hydraulic & Pneumatic Automation projects.

Excellent knowledge and experience in 3D CAD Modelling and Drafting using Solid works software.

Excellent Solid Modelling, Drafting Skills and Design Calculations and Analysis Skills.

PROFFESIONAL EXPERIENCE

Flowlines Technology LLC, Dubai. Jan 2017–Present

Mechanical Design Engineer:

Products Designed: Hydraulic & Pneumatic Cylinders, Hydraulic jacks, Power pack Units, Hydraulic Lifts & Actuation systems.

Knowledge & Key Skills:

Hydraulic System design & Load Calculations.

Hydraulic Circuit design, Valves, Pumps and Accessories.

Hydraulic Cylinders design, 3D Modeling, Drafting in Solid works & AutoCAD.

Role& Responsibilities:

Handling hydraulics and pneumatics Automation Projects.

Hydraulic Component selection based on requirements & Proposal Design.

Model Design, Drafting & Analyzing the output.

Creating Bill of Materials, Costing & Quoting.

Overseeing Manufacturing & Assembling process and handling production team.

Providing solution to customers in hydraulic system troubleshooting.

Tonglit Autogistic Pvt ltd, Chennai. Dec 2015 –Dec 2016

Engineer - Design:

Products Designed:Material Handling accessories, Conveyors, Racks, Trolleys & Bins for Transportation of Automobile parts.

Knowledge &Key Skills:

3D Modeling, Assembling & Drafting in Solid works

Steady state Analysis on Solid works Simulation

Role & Responsibilities:

Create Concept Designs for Proposal to the clients.

Creating BOM for Costing & Quoting.

Checking Degrees of Freedom of the Component in the Rack or Trolley. .

VI Microsystems Pvt. Ltd, Chennai. June 2013 to Dec 2015

Mechanical Design Engineer:

Products Designed: Pick and Place Robots

oCylindrical robot (2-axis),

oArticulated type (3-axis, 5-axis and 6-axis).

oCartesian Robots (3-axis)

Knowledge &Key Skills:

3D Modeling, Assembling &Drafting in Solid works

Role & Responsibilities:

Design & Development of Pick & Place robots.

Designing of Crystal Growth mechanical setup (i.e. Ultra smooth translation system) which gives linear movement 0-400mm with 0.01mm accuracy. The setup contains Worm and Worm gear, Ball screw and nut and linear bearings.

3D Modelling and Simulation of different types of Robot Grippers such as 2 Jaw &4 Jaw Gripper, Servo motor Gripper, Magnetic Gripper, and Vacuum Gripper.

SOFTWARE SKILLS:

1.Solid works : 3D Modelling, Structural Design, Assembling, 2D Drawing & Detailing.

2.Auto CAD : 2D Drafting, Detailing

3.Pro-E : 3D Part Modelling, Assembling and 2D Drawings

4.Solid Edge :3D Modelling, Assembling and 2D Drawings

5.SP3D : Equipment Design, Piping Design, Structure and Isometric Drawings

6.ANSYS : Structural, Thermal and Coupled Thermo-Mechanical Analysis

EDUCATION QUALIFICATION:

COURSE

DESCIPLINE/

SPECIALIZATION

INSTITUTION

YEAR OF

PASSING

PERCENTAGE

B.E

Mechanical Engineering

Francis Xavier Engineering College

2013

77%

H.S.C

Maths & Computer Science

St.Theresa’s higher secondary school

2009

78 %

S.S.L.C

St.Theresa’s higher secondary school

2007

72%

EXTRA-CURRICULAR ACTIVITIES:

Presented a paper in a National level conference on the topic of “Automotive Thermoelectric generator- Converting waste heat into electricity & boost up efficiency”conducted in lord jegannath college of engineering and technology.

Certificate in attended a workshop on “Role of robotics in defence through unmanned ground vehicles”organized by Francis Xavier Engineering College.

ADDITIONAL QUALIFICATIONS:

Non Destructive Testing ( NDT level II)

(i) Ultrasonic testing (UT), (ii) Radiographic Testing (RT), (iii) Magnetic Particle Testing (MPT) (iv) Liquid Penetrant Testing (LPT)

ACCEDAMIC PROJECT PROFILE:

Title : Thermal and Coupled Thermo-Mechanical analysis on disc brake rotor

Members : 4

Duration : 6 months

Abstract:

The efficient braking system can give good stability and safety to vehicles. Hence, the performance of disc brake is tested by thermal and coupled thermo-mechanical analysis by using ANSYS WORKBENCH 12.0.The only problem in disc brake is the induced thermal stress and sudden increase of temperature; this will affect the braking performance.The aim of the project is to reduce the temperature and thermal stress by providing cross drilled holes on solid disc rotor. Cross drilled rotors have more heat transfer area and less contact loading. Hence, it dissipates more heat to atmosphere through convection and less amount of thermal stress only produced. The results are obtained from both finite element method (ANSYS) and analytical method. The performance of solid and cross drilled rotors are compared and suggested the cross drilled rotors performs good heat dissipation and less thermal stress.

PERSONAL PROFILE:

Name : A.Sumugan

Father’s Name : M.Arikrishnan

Mother’s Name : A.Jayarani

Passport number : L5681463

Date of Birth : 21 - 01 - 1992

Gender : Male

Nationality : Indian

Marital Status : Single

Languages Known : English, Tamil

Permanent Address : 12/214, Middle Street, Sivasubramaniyapuram, Radhapuram Taluk, Tirunelveli- 627116

DECLARATION:

I hereby declare that the above mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above mentioned particulars.

Yours faithfully

(Sumugan A)

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