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API Inspector

Location:
Doha, Doha, Qatar
Salary:
8000USD
Posted:
August 22, 2018

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Resume:

BINO BABY

API INSPECTOR

OBJECTIVE

To be an essential part of a growing organization, where there is an ample scope for employing my ability to be resourceful, innovative and flexible, while performing consistently as an efficient team player and also as an individual.

EDUCATIONAL QUALIFICATIONS

ØBachelor of Science

ØDiploma in Mechanical Engineering

CERTIFICATIONS

API ABOVGROUND STORAGE TANK INSPECTOR- API 653 (Certificate No: 43761)

API CERTIFIED PRESSURE VESSEL INSPECTOR- API 510 (Certificate No: 45657)

API CERTIFIED PIPING INSPECTOR- API 570 (Certificate No: 51868)

AWS CERTIFIED WELDING INSPECTOR (Certificate No: 10071391)

CSWIP CERTIFIED WELDING INSPECTOR (Certificate No: 54901)

RTFI (PCN)- RESULT REFERANCE-101789

ASNT NDT-LEVEL II -- RT

ASNT NDT-LEVEL II – UT

ASNT NDT-LEVEL II – PT

ASNT NDT-LEVEL II – MT

SOFTWARE EXPOSURE:-

Operating Systems : Windows 9x/ME/2000/NT/XP

Other Software & Tools : Microsoft Office (Word, PowerPoint, FrontPage, Outlook)

SKILLS

Quality Control: In-service Inspection Activities of Aboveground Storage Tanks, Pressure Vessels & Piping – Repair of Storage Tanks, Pressure Vessels, Piping, External-Internal & On-stream inspection, Review of previous reports, Thickness inspection for calculating Corrosion Rate & Inspection Interval, Propose proper NDE techniques for the particular Inspection, Inspection based on Inspection and Testing Plan.

CODE & STANDARDS

API 1104,API 650,API 653,API 510,API 570,API 527,API 576,API 651, API 652, API 575,API 579,ASME B 31.3, ASME SEC V,SEC XIII,SEC IX,SEC II.

SCOPE OF WORK:-

•Applying Risk Based Equipment Strategy inspection methodologies to develop, implement, and execute detailed inspection work scopes.

•Plan and organize Periodic External and Internal inspections as per Equipment strategy.

•Review and approve ITP submitted by vendors. Review and approve WPS and PQR by vendors.

•Analyze static equipment performance; Trouble shoot / Identify and classify various types of damage mechanisms; provide recommendation for repair and mitigation methods. Static equipment includes Pressure vessels – Column, Drum, Heat exchangers, Furnaces, Boiler and ancillaries, piping.

•Apply Fitness for service and the Remaining Life Assessment techniques as per API RP 579.

•Provide advice on welding processes and procedures for welding. Surveillance at work spot for approved WPS and qualified welders.

•Advise on appropriate NDT techniques - Ultrasonic scanning / Thickness survey / TOFD, Radiography / MPI / DP test for weld joints, Eddy current testing and IRIS (for heat exchanger tubes) etc.

•Organize Periodic / repair inspection for piping, supports & structures and safety valve testing.

•Conducting on-stream and turnaround inspection of static equipment, piping & PRV’s utilizing NDE inspection techniques such as visual, UT, MT, PT & RT.

•Collection of background data (review design data, MDR manufacturer data record, operation & inspection history).

•Prepare inspection checklist- Both External and Internal.

•Inspection of Equipment and producing the Inspection reports as per check list and implementing to MERIDIUM.

•Providing Inspection Recommendations on SAP.

•Evaluation of service induced defects.

•Repair, maintenance and fabrication inspections.

•Corrosion rates and inspection interval determination.

•Remaining life assessment.

•Calculation of MAWP (maximum allowable working pressure) and minimum retirement thickness.

•Nondestructive evaluations.

•Coating and insulation condition monitoring.

WORK EXPERIENCE:-

CONTRACTOR : SGS Qatar WLL

CLIENT : Shell GTL, Qatar

POSITION : API Plant Inspector

PERIOD : Feb 2018 TO Till date

ROLES & RESPONSIBILITIES:

Performing OTR inspection activities including external & Internal inspections for piping, equipment & above ground storage tanks as per WIMS (Web Integrated Management System) inspection schedules before overdue.

Inspection activities of ETU (Ethane Treating Unit) as per Pre-commissioning campaign including Internal and External inspections. ETU unit been mothballed (for 8 years).

Create inspection reports(ECH) in WIMS as per the inspection findings.

Create Corrective Action Inspection Report(CAIR) if any abnormalities during the inspection.

Co-ordination with NDE crews and Operation Maintenance Co-Ordinator(OMC) to perform the inspection activities on time as per SAP work order.

Closing of Work Order in SAP after completion of all inspection activities.

Create new inspection schedules in WIMS as per the new requirement.

Create new Measurement set for Circuits and Corrosion Loops based on CMLs UT measurements.

Inspection of flexible hoses for sample connection and temporary hoses as per client requirement.

Inspection activities in units like FGP & UTILITY.

Internal inspection in HRSGs in Utility Steam & Power.

CONTRACTOR : APPLUS VELOSI, QATAR

CLIENT : NORTH OIL COMPANY (NOC), QATAR

POSITION : QC MECHANICAL INSPECTOR

PROJET : NOC

PERIOD : FROM JULY 2017 to TILL DATE

ROLES & RESPONSIBILITIES:

Visual Inspection of valves, Piping, Pressure Vessels, Plates and other mechanical materials as received condition.

Inspection of tube bundle and its integrity using different NDE methods.

Verification of previous Inspection Reports.

Verifying the documents on SAP and approving the materials.

Raise NCR for any Non-Conformity against the codes and standards.

Segregation of materials as per NOC color codes.

Performing Ultrasonic thickness gauging for in-service pipes,

Performing Radio graphic film interpretation,

Performing Ultrasonic longitudinal beam examination for plates,

CONTRACTOR : BEAURAU VERITAS, QATAR

CLIENT : Q-CHEM, QATAR

POSITION : API PLANT INSPECTOR

PROJET : Q-CHEM-1, MIC

PERIOD : FROM JAN 2017 to MAY 2017

ROLES & RESPONSIBILITIES:

Internal & External inspection of Pressure Vessels including Initial inspection, Intermediate Inspection and final inspection of equipment.

Inspection of Radiant and Convection sections of furnaces.

Providing sufficient recommendations for the NDEs to realize the discontinuities.

Review and analysis of previous inspection reports to summarize the integrity status of the equipment.

Follow up with the Inspection Reports as per the codes and standards.

Coordination with selection of an appropriate inspection/NDT techniques as per codes/standards and specification.

Calibration of Pressure Relieving Devices.

Witnessing Pressure Tests for the equipment (Hydrostatic and Pneumatic Tests).

Preparation of inspection reports after completing all inspection activities and Box Up.

CONTRACTOR : QUILON REAL ENGINEERING & CONSTRUCTIONS (P) LTD

CLIENT : GUJRAT FLUOROCHEMICALS LIMITED (GFL), GUJRATH

POSITION : PLANT INSPECTOR

PROJET : TFE

PERIOD : FROM APRIL 2016 to OCT 2016

ROLES & RESPONSIBILITIES:

Inspection of all on-stream inspection activities of plant equipment, piping & tanks in TFE Plant.

Routine inspection of Piping, Pressure Vessels and Storage Tanks.

Preparation of Routine Inspection Reports after completing all inspection activities.

Inspection of Storage Tanks after open the Man ways.

Initial inspection, Intermediate Inspection and final inspection of equipment.

Reviewing MFL reports, ECT Reports, IRIS Reports and provide proper recommendations.

Review and analysis of previous inspection reports to summarize the integrity status of the piping systems.

Coordination with selection of an appropriate inspection/NDT techniques as per codes/standards and specification.

Witnessing Pressure Tests for the equipment (Hydrostatic and Pneumatic Tests).

Preparation of inspection reports after completing all inspection activities and Box Up.

CONTRACTOR : M/S DARWISH PETROLEUM & INDUSTRIAL SERVICES- QATAR

CLIENT : QATAR GAS (SHUT DOWN)

POSITION : API PLANT INSPECTOR

PERIOD : FROM 1st MARCH, 2016 to 22nd MARCH, 2016

ROLES & RESPONSIBILITIES:

External inspection of equipment’s before the starting of Shut Down.

Internal Inspection of pressure vessels including Heat Exchangers, Columns, HRSG etc.

Witnessing Hydrostatic/Pneumatic tests.

Generating Inspection reports during each stages of inspection stages (Initial, Intermediate and Final Inspection).

Developing Inspection reports as per the inspection and providing relevant recommendations.

Coordinating with contractors to providing proper Inspection and Recommendations.

Follow up with the Inspection Reports as per the codes and standards.

Providing proper recommendations after completion of each inspection stages.

Advise appropriate NDE inspections and remedies for the defects after inspection.

Final inspection of the pressure vessels after completion of all the recommended works.

COMPANY : ERAM ENGINEERING – SAUDI ARABIA

CLIENT : PETRO RABHIC (SHUT DOWN)

POSITION : API PLANT INSPECTOR

PERIOD : FROM 28th SEPTEMBER 2015 to 27th OCTOBER 2015

ROLES & RESPONSIBILITIES:

External inspection of equipment’s before the starting of Shut Down.

Internal Inspection of pressure vessels including Heat Exchangers, Filters, Columns, Silencers, Regenerator etc. and Aboveground Storage Tanks.

Generating IWSs (Inspection Work Sheet) for the major repairs. Example: Replacement of Bottom Plates for the Storage Tank, replacement of internal coil of pressure vessel, Patch plate repair for the storage tank shell plate, patch repair for heat exchanger shell, piping replacement etc.

Follow up with the IWSs as per the codes and standards.

Providing proper recommendations after completion of each inspection stages.

Advise appropriate NDE inspections and remedies for the defects after inspection.

Coordinating with NDE crews and reviewing NDE reports.

Final inspection of the pressure vessels after completion of all the recommended works.

Preparation of final reports after completion of all activities.

COMPANY : GAS ARABIAN SERVICES, SAUDI ARABIA

CLIENT : SADAF (SABIC)

POSITION : INSPECTION ENGINEER

PERIOD : FROM AUGUST, 2014 to JUNE, 2015

ROLES & RESPONSIBILITIES:

•Experience in different plants in SADAF (SABIC) as MTBE, SALT PLANT and EDC.

•Plan and organize Periodic External and Internal inspections as per Equipment strategy.

•Analyze static equipment performance; Trouble shoot / Identify and classify various types of damage mechanisms; provide recommendation for repair and mitigation methods.

•Performing as a member of Run & Maintenance and Inspection of Equipment & Piping and providing proper recommendation.

•Providing Inspection Recommendations on SAP.

•Creating inspection reports and recommendations on MERIDIUM.

•Conducting on-stream and turnaround inspection of static equipment, piping & PRV’s utilizing NDE inspection techniques such as visual, UT, RMS(Rapid Motion Scanning), MT, PT & RT

•Internal/External Inspection of pressure vessels including Heat Exchangers, Mixers, Filters, Columns, Regenerator etc. and Storage Tanks including Sphere.

•Monitoring Hot Spots on the Regenerator & Reactor by using Thermography Camera, Reviewing reports and providing recommendations to treat the hot spots.

•Provide advice on welding processes and procedures for welding. Surveillance at work spot for approved WPS and qualified welders.

COMPANY : GAS ARABIAN SERVICES, SAUDI ARABIA

CLIENT : SADAF-SABIC (MTBE SHUT DOWN)

POSITION : INSPECTION ENGINEER

PERIOD : FROM NOV 2014 to DEC 2014.

ROLES & RESPONSIBILITIES:

•Internal/External Inspection of pressure vessels including Heat Exchangers, Mixers, Filters, Columns, Regenerator etc. and Storage Tanks including Sphere.

•Developing Inspection reports as per the inspection and providing relevant recommendations.

•Coordinating with contractors to providing proper Inspection and Recommendations.

•Internal/External Inspection of Regenerator and Reactor and providing inspection recommendations.

•Refractory Inspection of Regenerator & Reactor and providing recommendations for repair.

•Providing suitable NDE inspection recommendations for each inspection activities.

•Reviewing NDE reports including PT, MT, RT, UT, RMS, MFL, Eddy Current Test etc. and providing proper recommendations.

•Updating all the Inspection Reports on MERIDIUM.

•Inspection of PSVs including, as received condition, pop up inspection and final pop up inspection as per design pressure.

•Inspection of Equipment and Piping during start up.

COMPANY : M/S DARWISH PETROLEUM & INDUSTRIAL SERVICES- QATAR

CLIENT : QATAR GAS (SHUT DOWN)

POSITION : PLANT INSPECTOR

PERIOD : FROM 18th APRIL, 2014 to 05th MAY, 2014

ROLES & RESPONSIBILITIES:

Calibration of Pressure Relieving Devices such as Bellows, Conventional, Pilot, Breather etc.

Pre-pop inspection of PRV’s as received condition.

Inspection of internal parts of PRV’s after dismantling.

Calibration of PRV after re-assembly.

Generating inspection reports in Meridium.

Internal/External Inspection of pressure vessels including Heat Exchangers, Mixers, Filters, Columns, Regenerator etc.

Developing Inspection reports as per the inspection and providing relevant recommendations.

Advise appropriate NDE inspections and remedies for the defects after inspection.

Final inspection of the pressure vessels after completion of the respective remedies.

COMPANY : DAELIM SAUDI ARABIA CO. LIMITED, SAUDI ARABIA

CLIENT : SADARA

POSITION : PLANT INSPECTOR

PERIOD : FROM JUNE 2013 to JAN 2014

ROLES & RESPONSIBILITIES:

•Internal/External Inspection of pressure vessels including Heat Exchangers, Mixers, Filters, Columns, Regenerator etc. and Storage Tanks including Sphere.

•Plan and organize Periodic External and Internal inspections as per Equipment strategy.

•Developing Inspection reports as per the inspection and providing relevant recommendations.

•Coordinating with contractors to providing proper Inspection and Recommendations.

•Internal/External Inspection of Regenerator and Reactor and providing inspection recommendations. Review and analysis of previous inspection reports to summarize the integrity status of the piping systems.

•Coordination with selection of an appropriate inspection/NDT techniques as per codes/standards and specification.

•Carrying out thorough visual inspection complemented with NDT examination on pressure vessels, heat exchangers, fin fan coolers, fired heaters, process piping systems.

•Reviewing NDE reports including PT, MT, RT, UT, RMS, MFL, Eddy Current Test etc. and providing proper recommendations.

•Inspection of PSVs including, as received condition, pop up inspection and final pop up inspection as per design pressure.

COMPANY : UNITED SPECIALIZED ENGINEERING SERVICES (UNISIS), KSA

POSITION : TANK INSPECTOR / PLANT INSPECTOR

PROJECT : VARIOUS PROJECTS

PERIOD : FROM SEP 2011 TO MAY 2013

1) CONTRACTOR : DAEWOO E & C, SAUDI ARABIA

CLIENT : SADARA

POSITION : WELDING / TANK INSPECTOR

PROJECT : SADARA TANK FAM PROJECT

PERIOD : FROM NOV 2011 TO MAY 2013

ROLES & RESPONSIBILITIES:

Construction of Aboveground Storage Tanks as per API 650 & API 620.

Manufacturing of Cryogenic Storage Tanks (Ethylene & Propylene).

Experience in Construction of Sphere.

Monitoring Welding Activities as per different WPSs.

Conducting Different types of NDEs & Approval of the Documents.

Manufacturing of different Types of Roofs & Other Permanent Attachments.

Conducting Peaking, Banding, Flatness & Waviness Inspections.

Inspections including Bottom Plate Fit-Up, Orientation, Vertical & Horizontal Joint Fit-Up, Levelness Inspection, Shell Orientation, Plumpness Inspection etc.

Experience in Construction of Double Wall Storage Tanks.

Witnessing Settlement Readings during Hydrostatic Test.

Preparation of inspection reports/certificates with all findings, abnormalities and recommendations.

Assist and participate in RBI analysis and developing the inspection plans/frequencies for static equipments, piping and pipelines.

Witnessing of pressure relief valves calibration and testing.

Entering plant equipments, observing conditions, making preliminary interpretations and issuing recommendations.

Advise on repair techniques, materials selection, welding procedures, inspection & testing requirements.

Cooperate and communicate with the Corrosion Engineer to investigate / resolve issues related to corrosion/erosion.

Assist in preparation of yearly estimates of work required, for inclusion in the division's budget proposals.

Assist in testing & certifying welders and welding procedures specifications as per ASME Sec 1X.

Review of WPS, PQR, NDT, PWHT procedures & qualification of NDT technician.

Ensure full compliance with company safety regulations and HSE management systems.

Preparation of final inspection reports. Maintain and update all inspection files as needed.

CONTRACTOR : QUILON REAL ENGINEERING & CONSTRUCTIONS (P) LTD

CLIENT : GUJRAT FLUOROCHEMICALS LIMITED (GFL), GUJRATH

POSITION : PLANT INSPECTOR- SHUT DOWN

PROJET : TFE & PTFE

PERIOD : FROM SEP 2008 to JUNE 2011

ROLES & RESPONSIBILITIES

Coordination of all on-stream and shutdown inspection/NDT activities of plant equipments, piping, pipelines & tanks in different projects.

Coordination in identifying areas of special concern and deterioration (e.g., dead legs, injection points, buried piping, corrosion under insulation (CUI), erosion & corrosion/erosion), preparation of inspection procedures to follow-up their resolution to improve Plant integrity.

Review and analysis of previous inspection reports to summarize the integrity status of the piping systems.

Coordination with selection of an appropriate inspection/NDT techniques as per codes/standards and specification.

Carrying out thorough visual inspection complemented with NDT examination on pressure vessels, heat exchangers, fin fan coolers, fired heaters, process piping systems and piping and above ground storage tanks as per planned frequency to assure the mechanical integrity.

Reviewing of NDT reports and corrosion analysis (remaining service life calculation based on corrosion rate).

Calibration of Pressure Relieving Devices.

Inspecting the materials regarding Traceability, Physical condition and drawing requirement.

Co-ordination with NDT Crews.

Co-ordination with hydro test / Pneumatic test crews.

Monitoring the heat treatment methods.

COMPANY : NUETRON ENGINEERS, MARINE DRIVE-COCHIN- INDIA

PERIOD : FROM 14-08-2006 TO 22-07-2008

POSITION : QC INSPECTOR (WELDING)

ROLES & RESPONSIBILITIES:

Checking alignment / Orientation of pipes as per Isometric Drawing.

Surveillance of welding parameters / Consumables for compliance with WPS.

Monitoring calibration status of welding machines, Inspection tools, Quivers, Hydro test gauges etc.

Co-ordination with hydro test / Pneumatic test crews.

Monitoring the heat treatment methods.

Inspecting the materials regarding Traceability, Physical condition and drawing requirement.

COMPANY : ALWIN ENGINEERS – COCHIN – INDIA

PERIOD : 08-10-2003 TO 20-07-2006

POSITION : QA/QC INSPE12592CTOR (WELDING)

PROJECT : MANUFACTURING STORAGE TANKS, PIPING, STRUCTURAL ETC

ROLES & RESPONSIBILITIES:

Inspecting the materials regarding Traceability, Physical condition and drawing requirement.

Inspecting Joint Configuration of Fit up prior to weld as per WPS.

Co-ordination with NDT Crews (Vacuum Box Testing, Penetrant Oil Testing, RT, PT, MPT etc.).

Co-ordination with the hydro test / Pneumatic test crews.

Monitoring the heat treatment methods.

Brainstorming the welder about the techniques to improve quality.

Monitoring calibration status of welding machines, Inspection tools, Quivers, Hydro test gauges etc

Generating quality control reports.

PERSONNEL INFORMATION:-

Date of Birth

23-01-1983

Nationality

Marital Status

Indian

Married

Passport Number

K7225772

Languages Known

English, Hindi and Malayalam

Phone Number

009*********** / 009*********** ( India )

009**********(Qatar)

Residence Number

Skype Id

Mail Id

009*********** ( India )

binobaby3

ac6rwp@r.postjobfree.com



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