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Engineer Plant

Gulbarga, Karnataka, India
August 16, 2018

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H.No.-1-933/C, 4th Cross

Tarfel Road, Vishal Nagar : iftes007 (Skype id)

Gulbarga–585103, Karnataka, India : +919*********, +917*********

9+ yrs Experience in Process, Operation and Maintenance of Continuous Process Industries

Career Objective:

Intend to build a career with leading corporate of hi-tech environment with committed & dedicated people, which will help me to explore myself fully and realize my potential. Willing to work as a key player in challenging & creative environment.

Educational Qualification:

Bachelor Degree in Engineering

B.E (chemical)

Visveswaraiah Technological University Belgaum Karnataka, India.

Software Skills:

Language : C-Programming

Operating Systems : MS-DOS, Windows 95/98/7/8/8.1.

Data Base Entry : SAP-PP Module, SAP-MM & PM Module (as an END USER)

Experience at a Glance:

Total Experience: 9 year 07 Months in continuous Process Industry’s

Current Job Employer Profile:

Organization : S.K. CEMENT PRODUCTS

Location : Gulbarga, Karnataka, India

Designation : Engineer

Inclusive Date : December 2014 – Till Date

Current Job Responsibility:

Batching and insuring concrete mixes are accurate with design specification and contract requirements.

Analyze samples at laboratory and follow up any modification required.

Insure that concrete plant and equipment are maintained to operate safely and efficiently.

Prepare for the draft of production management regulation.

Supervise Machinery and Equipment works on: Hydraulically concrete block machine, Concrete mixer, Raw water tank; Water supply facility, water dosing pump, Water feed pump.

Focus on the equipment and systems routine check, responsible for the production data collection, checking and input into database timely and correctly.

Supervise and audit section operator’s routine check and handover work, include:

Routine check log book/sheet

Time sheet

Handover log book

Equipment status log management, report malfunction equipment’s, initiates work orders and trace maintenance progress.

Establish consumption material inventory; keep it up to date and accurate and daily consumption every day.

Timely submit production report, review production report, ensure all input data are correct and reasonable, and strictly follow information secrecy policy.

Ensure operating area is clean and in a good order.

Previous Job Employer Profile:


Location : Dammam, Kingdom Of Saudi Arabia

Designation : Chemical Engineer

Inclusive Date : September 2012 – April 2014

Previous Job Responsibility as Chemical Engineer:

To operate Water Treatment Plant/Waste water treatment plant (Filters)

To maintain and control intake and sedimentation tank and Reservoir levels

To backwash pressure filters and rapid sand filters/ clean sand filters

To keep records of pressure, flow etc

To detect any failure in equipment or system and notify Plant Manager /General Manager of the situation,

Record incident and remedial action

To prepare chemicals for dosing system of disinfection and pH control and adjust chemical dosing as required

To carry out basic and physical and chemical tests related to water treatment such as residual Chlorine, pH, color, turbidity etc

To keep tidy and correct records of instrument reading and water test on hourly basis

To keep equipment and station tidy and clean

To deal with emergency phone calls of burst pipe and any other incident during and after office hours, weekends, and public holidays and subsequently transmit the message to standby Supervisor for action

To take routine decisions in operating of the works

Any other relevant duties as directed by the Plant Manager as and when required

Review/monitors chemical utilities consumption of the stations and advises operations group to take necessary action to have effective control.

Review laboratory analysis of supply products and take necessary urgent action to minimize risk of supplies off specification.

Attend operations meeting and suggests any action required to meet product target/specification.

Responsibility handled for optimization and continuous development of the process plants.

Familiar with process engineering calculations and process simulation packages.

Maintenance and operating process used pumps as-

Centrifugal, worm pump, mono block,

Submersible screw pumps and

Blowers, Compressor.

Experience in Preventive/Breakdown Maintenance, Overhauling of Equipments such as-

Compressors, Aerators, gear Boxes, fan

Blowers and static equipments

All type of servicing, Maintenance and alignment work.

Handled process Operation and Done trouble shooting and repair of equipment used e.g.,-

Pumps: vacuum pumps, pneumatic pumps, diaphragm pumps

Chemical dosing system, water piping’s, butterfly valve, ball valve, check valve, gate vale, globe valve, Control valves, gate valves, and pressure valves, switches

Filter equipment, motors, rollers, piping’s, control valves, fittings, electrical wirings, Interlocking, magnetic contactors, circuit breakers, hydraulic filter press, dryers, fans, etc.

Reviewing the process engineering documentation for implementing modification projects/plant changes.

Ability to effectively participate/contribute in process safety studies such as HAZOP, SIL etc.

Able to interpret various laboratory test results to plant operating conditions and advise necessary steps for timely corrective action.

In-charge operations leading operation team for day to day operation and coordination with the maintenance to the plant availability.

Analyze and prepare design basis, PFD, UFD, P&I diagram, process datasheet, process Instrument datasheet, Line list and Equipment list.

Technology evaluation and search for different applications required from our clients AQUA-MPS, Lichtenvoorde, THE NETHERLANDS and other potential clients in the various field.

Effectively handling plant on DCS System and Touch Panel.

Preparation of technical reports & presentation of results, conclusions and recommendations.

Prepare and maintain all documents and records related to daily Q.A activities and make sure which comply the requirements of Quality and Safety management system.

Full hands of experience in process control system, auditing and documentation.

Manage and implement site-specific Permit to Work (PTW) system based on statutory requirements, company procedures and contract / client requirements.

Management of effluent discharge, pollution control, chemical inventory, safety of plant operation and chemical handling.

Inventory management, Vendor selection and Material selection.

Preparation of pricing sheets and Bill of Quotations.

Previous Job Employer Profile:


Location : UNIT-5, Havalga, Dist-Gulbarga, Karnataka State

Designation : Chemical Engineer

Inclusive Date : February 2010 – July 2012

Previous Responsibility as Chemical Engineer:

Planning, organizing and coordinating in the various phases of the production/process of Bio-Fuel plant.

In-Charge for plant start-ups methodologies for QA/QC activities and process related.

Provide full technical services/support to Transmission and Distribution Operations, including SCADA and Master Control Centers and associated utilities/off-site facilities.

Interacts with Laboratory Chemist for laboratory analysis results and follow-up with Senior Operations Supervisors.

Attend operations meeting and suggests any action required to meet product target.

Supervise field modification works for necessary safety requirement and appraise.

Analyze and provide recommendation for improvement of processes.

Process engineering for the pre-commissioning, commissioning, start-up and process troubleshooting with latest technologies for Distillation/Evaporator columns.

Analyzing the chemical test for the required sample and maintain the chemical stocks.

Implement policies and procedures for quality requirements in line with requirements.

Continuous Process (BIO STILL Process) and Equipment handled for Distillation section are as follows -

Analyser, Rectifier, Degassifier, Polishing, Fusel Oil Column

Condensers, PHEs, coolers, preheaters

Reboiler system

Tanks, piping’s, pumps

Molecular sieve beds

Evaporation Column


Cooling and process water system

Cooling tower

To enhance, modernize and automate processes and equipments.

To lead internal and external audits at plant level.

Team management, Design management and design/drawing reviews.

Elaborates, in coordination with the respective department personnel, the planning of all the department projects and updates the project schedule, resources and cost data.

Experience in Preventive/Breakdown/Shutdown Maintenance of Equipments as-

All types of pumps (Centrifugal (single & multistage,) Reciprocating, Screw, Metering and Pneumatic), Compressors (Centrifugal, Reciprocating and screw)

Butterfly valve, ball valve, check valve, gate vale, globe valve, Control valves, gate valves, and pressure valves, switches

Gear Boxes, Bearings

Fan and blowers and static equipments

Heat Exchangers, Scrubbers

Coordinates with the respective department personnel, the planning of all the Department projects and updates, the project schedule and resources.

Direct responsibility of process leadership and meeting plant related deliverables.

Prepare & maintain all documents & records related to daily Q.A. activities and make sure that which is comply the requirements of Quality & Safety management system.

Experience in testing chemicals in running plant and capability to handle and operate the process effectively.

Day to day production Check & verify as per company standard & procedures.

Maintain document on ISO, BRC and GMP for data quality activities, parameters & specifications.

Direct, finalize and monitor inventory, RM/PM, final product, spares and supplies movement.

Direct, control and ensure implementation of safety, environment & health standards / compliance under the Factories Act and in line with CLIENT policies

Establish daily work plan and ensure that PTW objectives are clear to all parties and employees.

Experience of Handling Plant on DCS and PLC System.

Carried out planning and scheduling of various project and maintenance activities for efficient use of manpower and equipment to minimize the shutdown.

Preparation of Heat & Mass Balance, Design Basis, PFD, UFD and P&I diagram, Process Datasheet, Process Instrument Datasheet, Line list and Equipment List.

Previous Job Employer Profile:


Location : Gokak, District: Belgaum KARNATAKA

Designation : Process Engineer.

Inclusive Date : July-2006 – February 2010

Previous Responsibility as Process Engineer:

Managing, Monitoring and analyzing the plant performance and advanced troubleshooting of plant issues.

Efficiently handling & Allocating work, plan shifts and follow-up activities of sub-ordinates regularly Material planning and manpower management.

Establish consistency of different manufacturing and operating processes for corn based products; Starch, Glucose, Liquid Glucose, corn syrup, DMH, Maize etc.

Experience of handing Operation and Maintenance for –

Crushing Plant, M.S.P & Modified Starch Plant

Spray Dryers, Flash Dryers & Rotary Dryers, Pneumatic Drying,

Evaporators, Heaters, Grinders, Scrubbers, Heat-Exchangers

Cyclones, Crushers, Ball Mills, Hydro cyclones, PS-GT etc.

Experience in Preventive Maintenance and Breakdown Maintenance, Overhauling of Equipments as-

Pumps and centrifuges

Compressors, gear Boxes, fan, Valves and blowers and static equipments and all type of servicing. Maintenance and alignment work.

I have been associated and handle brown field projects with this company.

Prepare and maintain document on HACCP, ISO and GMP for data quality activities, parameters & specifications.

Implement policies and procedures for Quality requirements in line with requirements.

Experience in making Quality Control/Quality Assurance System /Documentation.

Experience to troubleshoot the process and lead the team of technicians and workers.

Conduct safety audits, QMS, plant HAZOP study and ensuring all for plants Safety Process related issues and also the application of industrial safety.

Familiar with Raw & Packaging materials.

Oversee plant maintenance related to machinery and improvement of plant availability.

Experience of Handling Plant on SPC and PLC System.

Experience of making P & ID, flow diagrams, specifications and line wise bill of material.

Knowledge on ISO documentation & production planning. .

Prepare and maintain document for data quality activities, parameters & specifications.

Ensure proper housekeeping and 5’S.

Safety Course Undergone:

Fire Prevention and Fire Fighting

Elementary First Aid

Personal Safety and Social Responsibility

Personal survival Technique

Personal Information:

Name : Mohammad Iftekhar.

Date of Birth : 07-01-1981

Father’s name : Mohammad Ismail.

Sex : Male

Marital Status : Married

Languages Known : English, Hindi and Kannada.

Nationality : Indian

Permanent Address : S/O M.I.Soudagar

H.No.-1-933/C, 4th Cross

Tarfel Road, Vishal Nagar

Gulbarga – 585 102, Karnataka, India

Passport Details:

Passport Number : L4545534

Date of Issue : 19/01/2014

Date of Expiry : 18/01/2024

Place of Issue : RIYAD (K.S.A)


I hereby declare that the above information furnished is true and factual to the best

Of my knowledge and belief



Contact this candidate