Maintenance Engineer
Resume:
Address: Budhwara Road SBI ATM Burhanpur M.P *****1
DEVENDRA NAGRAJ
Date of birth: 31 October 1990
PROFILE SYNOPSIS
A professional in maintenance field having 4 years of technical and administration experience in different organization.
Expertise in maintenance of CNC (Turning, Milling, Grinding, Laser cutting, Band saw, Electro mechanical press, Coil feeder). Jig Boring, Wire cut EDM, EOT cranes, Genset, Air compressor, Forklift, Conventional Lathe, Drilling, Milling Cylindrical grinding, Surface Grinding, Hydraulics, Pneumatics and Utilities like Pumps etc.
Expertise in maintenance of Moulding, Extrusion, Grinder, Haul-off, Planetary Cutting Saw, Pulverizer etc.
Knowledge on GSK, Fanuc, Fagor, Siemens, Delta, Yashkawa Mitsubishi PLC as an user.
Exposure in the quality control concepts ISO TS16949, TPM, TQM, 5S and their application in the shop floor.
An effective communicator with excellent relationship, management skills and strong analytical problem solving and organizational abilities.
WORK EXPERIENCE
Axiscades Engineering Technologies Ltd, Hyderabad July 2017 To January 2018 Designation -Executive Consultant Maintenance.
Responsibilities -
Creating high plant reliability by selecting and using the proper equipment maintenance management strategies. Providing failure avoidance work quality assurance.
MFMEA, SFMEA for all manufacturing and assembly line machines and robots for Caterpillar plant.
Identifying risk associated with machinery and equipment failure.
Performing Reliability Centered Maintenance RCM Analysis. Doing Root Cause Failure Analysis RCFA of equipment failures.
Maintenance work procedure writing, including setting precision standard and adding work quality assurance controls.
Equipment maintenance training such as bearings, lubrication, fits and tolerance, condition monitoring, precision assembly, and many other maintenance training topics.
Introduce lean workplace practices such as 5S and total productive maintenance TPM into operation.
Investigating and recommending plant and equipment reliability improvement opportunities. DVB Design & Engineering, Hyderabad April 2014 To April 2017 Designation - Maintenance Engineer.
Responsibilities -
Planning, execution, installation, testing and commissioning of mechanical and electrical system. Installation and commissioning of various machineries.
Plan and Implement maintenance schedules of machineries to increase machine up time and equipment reliability.
Increasing MTBF and Reducing MTTR with effective planning and implementation of counter measures.
Repairs and maintenance-spares & critical spares consumption maintenance.
Maintain hydraulic, CNC & special purpose machines.
Overhaul involves partial or complete disassembly inspection to detect damaged, defective, or worn parts, repair or replacement of parts, and reassembly, testing, and trial-run, prior to returning the item to its full operating Level.
Plan & execute TPM pillars like autonomous maintenance, Planned Maintenance, Focused Improvements & Education and Training.
OBJECTIVE
To contribute to a progressive organization, by delivering my strong expertise in Planning, Erection, Commissioning and Maintenance of Mechanical, Electrical and Electronics system with my mix of people, process and functional domain strengths.
CONTACT
ac6b8j@r.postjobfree.com
Pass no : L6283761 / Val: 2024
Address: Budhwara Road SBI ATM Burhanpur M.P 450331
Coordinate process & system audits in internally.
Execute cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Carryout maintenance on CNC like Osaka 410,500 Lead well 550D, Mighty Viper double column VMC, Cincinnati Bridge mill, DMTG VDL 1000, CNC Turning, Amada HFA250W Band Saw and Zinser 2030 gas Cutting. Spindle gear box setting, Ball screw setting, servo motor setting, ATC Setting, counter balance. Solenoid Valves setting Backlash error setting, handling Hydraulic and Pneumatic systems respective machines.
Carryout maintenance on Electro Mechanical Press like Hamilton 2400Ton, Clearing 300Ton, Minister 450Ton and Version 600Ton. Clutch, Brake, Shut height, gear setting, Slide adjustment, Counter balance and Fly wheel adjustment.
Carryout maintenance on Conventional Machines like Cincinnati Milling, Cincinnati Radial Drill, Thomson, Gall Meyer
& Livingston, Landis, Reid Surface Grinder, Cincinnati Cylindrical Grinder and Kirloskar lathe Machine. Setting Hydraulic pump, cylinders lead screw, saddle, table, cross slide and flow control valves. Jig Boring Machine Society Genevieve Hydro tic 6A and SIP MP 3K boring machine. Maintenance of spindle gear box, oil cooler hydraulic solenoid valve for cross slide Movement. Wire EDM Robofill Charmills 290 and 310 Maintenance of lower and upper head solenoid valves pumps ball screw and bearing needle cage.
Carryout maintenance on Tampa Forklift, Cummins Genset 125Kva, Honger coil feeder GLK800H, Atlascapco VFD Air, ELGI TS10 Compressor, Overhead crane Sheapered Niles 20Ton. Overhauling of these machines.
Recruit and train the maintenance staff.
Highly practiced in alignment fitting and assembling machine parts of dissembled machine.
Prepared a detail preventive and daily maintenance checklist for all machines in the shop floor. Trained operators to follow and fill these checklists.
Performed daily maintenance inspections of machine and operators checklist to identify and respond to problems in a timely manner thus preventing breakdowns.
Responsible for recording and maintaining engineering records of machine maintenance.
Conducted the root cause analysis of mechanical failures in machines followed by development of solutions.
Worked on GSK, Fanuc, Fagor, Mitsubishi, Siemens and Cieco Controllers’.
Practiced in basic maintenance of electrical and electronics issues of machines. Texmo Pipes & Products Ltd Burhanpur September 2013 to March 2014 Designation -Junior Engineer In Maintenance
Responsibilities -
Trouble shooting of process equipment like Pulverizer, Grinder Pumps, EOT Cranes, Reciprocating, Rotary Screw air compressors Hydraulic, Pneumatic.
Break down analysis and maintenance records preparation and submitting all these reports to Production dept.
Introduced regular maintenance chart system for the first time. Preparation of machine, assemble drawings.
Maintenance of Injection moulding machine, Ferromatic Milacron 350, 300, 250, 200 ton and Windsor 100, 150, ton included disassembly & readjustment of screw and barrel.
Maintenance of Haul-off & Planetary cutting saw used for pipe extraction & cutting from extrusion machine.
Maintenance of Kabra and SMT extrusion Machine. Adjustment of gearbox in Extrusion machine. INDUSTRIAL TRAINING
LAYA Automation Hyderabad Feb 2017 to May 2017
Practiced in programming of Siemens PLC S7-300, 400, 1200. IMTMA Technology Center Bangalore 27-28 April 2016
Inspection, calibration of CNC Machine Tools.
Ball Bar measurement using (QC20-W) RENISHAW and laser calibration using (XL-80) RENISHAW . INTERNSHIPS
Address: Budhwara Road SBI ATM Burhanpur M.P 450331 Tapti Mill -Burhanpur October 2012 to November 2012
Learned working of mechanical linkages involved in single motor driven arrangement of workshop machines. Central Institute of Plastic Engineering and Technology Bhopal September 2012 to October 2012
Learned G codes & M codes programming of CNC milling machine.
Learned working & operating of CNC milling machine. Sugar Factory – Burhanpur June 2012 to August 2012
Learned about working of 20T & 40T Boilers, Pre-heater & Economizers.
Understood steps involved in preparation of crystallized and dried sugar. PROJECTS
Conversion of Two Wheeler Into Four Wheeler September 2012 to February 2013
Practically established a solution to convert two wheeler into four wheeler.
Fabricated Chassis for Four Wheeler using basic manufacturing techniques and Welding techniques.
Retrofitted two wheeler engine, tire hub system, gear system with four speeds and a reverse, suspension system, starting motor, three wheelers differential in to the chassis.
Completed painting of the body panel and finished with successful trial of 60 kmph. Overhead Crane March 2012 to April 2012
To overcome the general difficulties in manual operation of the overhead crane.
Attached camera at top of pulley system to focus on the object to be lifted, by which operator can perform its operation from remote through monitor.
CORE STRENGTHS
Attention to details and problem solving skills.
The ability to lead and motive others.
AWARDS & HONOURS
Participated in Flashing LED-Using 555 Timer- Circuit design competition during technical festival organized by Oriental Institute Science Technology Bhopal – 2013.
Secured first position in innovative task for final Semester project- BMCT Bhopal – 2013.
Participated in Entrepreneurship Awareness camp – Samrat Ashok Technical Institute Vidisha -2012.
Cadet in National Cadet Corps (NCC) – 2009.
ADDITIONAL SKIILS
Basic computer skills on MS Office, Word Excel, PowerPoint, Web and Social Skills. EDUCATION
2013 B.E (Hons) Mechanical Engineering Bagula Mukhi College of Technology - Bhopal. 77.2% 2009 HSC Examination Madhya Pradesh State Board of Education 64.0% 2007 SSC Examination Madhya Pradesh State Board of Education 66.6%
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