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Engineer Continuous Improvement

Location:
Hyattsville, Maryland, United States
Salary:
100000
Posted:
September 13, 2018

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Resume:

Hector F. Ayala Romero

**** ********* **, **** *******, CA 90201

Mobile: 760-***-****

E-mail: ac61jw@r.postjobfree.com

Profile

INDUSTRIAL ENGINEER with experience in:

Standard & costs (P&L) estimation, quotation and budgets.

Manufacturing processes, maintenance and safety.

Industrial engineering practices.

Production management.

Quality assurance tools.

Implementation of Lean Manufacturing (continuous improvement projects).

Bilingual environments. Fluent in Spanish and English

Skills

Excel Solid works

Power Point Catia V4

Word Management

Cadam Supervision

Accomplishments

Analysis Data:

Provide precise recommendations based on analysis results.

Employ data collection and analysis systems to implement statistical control in processes.

Project Management:

Manage and supervise a team of engineers to ensure project completion on time and on budget.

Ensure process and product improvements.

Coordinate with cross-functional teams to improve overall product performance.

Quality Assurance:

Implement defect elimination strategies in machinery and processes.

Verify equipment calibration.

Provide solutions for quality operational issues in order to ensure client satisfaction.

Product Engineering:

Manage the implementation of Statistical Process Control procedures.

Reduce manufacturing downtime.

Ascertain transfers for new products and processes.

Teamwork:

Coordinate with production supervisors and other engineers to verify machinery and process forms and functions.

Problem Resolution:

Collaborate with quality and product development teams to collect/analyze data and improve process and product activities.

Achieve cost reductions through analysis of time, material and floor space.

Implement Lean Manufacturing tools.

Professional Experience

CONTINUOS IMPROVEMENT COORDINATOR

Feb. 2014 to Present.

MOJAVE FOODS CORP (MCCORMICK)- COMMERCE, CA.

Initial organizations and planning of continuous improvement projects in the organization.

Responsible for overall program communication.

Coordinate and monitor Continuous Improvement projects.

Diagnose and Analysis problems and lead the development of solutions within teams.

Analyze opportunities as well as guide and plan actions around safety, quality, people and productivity initiatives.

Conduct and facilitate process improvement projects and ongoing facility gap assessment around continuous improvement efforts.

Follow up and audit event progress to ensure results are achieved and sustained.

Work closely with other functional team members and managers to provide consistent expectations and drive continuous improvement in all areas of the organizations.

Collaborate with other functional areas to resolve problems and development improved manufacturing processes.

Collaborate with other McCormick manufacturing divisions to initiate, analyze and drive continuous improvement efforts in all areas of the organization.

PROJECT AND PROCESS ENGINEER SR.

Feb. 2006 to Oct. 2013

FABRICACIONES Y MONTAJES METALICOS (FRAZIER)- MEXICALI, BAJA CALIFORNIA, MEXICO

Supervise and manage two engineers.

Responsible of plant layouts.

Employ time studies, production standards and balancing.

Transfer of new products from USA.

Implement of 6’s, SMED, preventive maintenance, Gemba Kaizen and MRP.

Reduce space, flows, materials, time and installations (Lean Manufacturing tools).

Manage standard costs, quotations and budgets.

Design Jigs (circular fixtures).

INDUSTRIAL ENGINEER (LEAN MANUFACTURING, PROJECTS AND QA)

Jun. 2001 to Feb. 2006

GULFSTREAM- MEXICALI, BAJA CALIFORNIA, MEXICO

Implement Lean Manufacturing procedures (VSM, Kaizen, Poka-yoke, SMED, 6’s, Cells, etc.).

Responsible of plant layouts (new site with 200,000 SF).

Manage time studies, line balancing, job instructions and design work station.

Reduce: space, flows, materials, time, installations and Costumer Rejects (Cross functional teams).

Supervise production capacity and program.

Transfer of new products and processes from Oklahoma.

Design format for Manufacturing Excellence Award (MEA) (Used at General Dynamics plants).

PLANT ENGINEER SUPERVISOR

Jun. 1997 to Apr. 2001

EAGLE CREEK OF MEXICO- ENSENADA, BAJA CALIFORNIA, MEXICO

Manage and supervise a team (two engineers, one Time Studies Technician and two Maintenance Supervisors).

Transfer of new products from USA (San Marcos, CA).

Responsible of completing Engineering Change Notice (ECN) and Bill of Materials (BOM).

Implement Cell Process Manufacturing (CPM).

Manage standard costs (Direct labor, Material and Indirect costs).

Safety and Health Coordinator.

Put into practice the implementation of Payment Control tickets (pay/piece).

Responsible for purchasing orders for Tools and Spare parts.

Manage the implementation of Statistical Process Control procedures (SPC).

Manage time studies, line balancing, job instructions and design work station.

Responsible of plant layouts.

PRODUCTION MANAGER AND PROCESS ENGINEER

May 1992 to April 1997

PITIC LEATHER AND CHAMBERS BELTS CO.- CABORCA, SONORA, MEXICO

Responsible of completing the daily production plan (People, Materials, Efficiency, and Delivery Time).

Manage the Quality Control System (Sampling and Audits).

Manage time studies, line balancing, job instructions and design work station.

Implement standard costs (Maquila Cost) and budgets.

Create flow charts and set process distribution changes (new layouts).

Manage a team of 60 people (including three supervisors).

QUALITY ASSURANCE ENGINEER

August 1986 to April 1992

ROGERS MEXICANA- AGUA PRIETA, SONORA MEXICO

Perform AQL inspections for each costumer (IBM, DIGITAL, SEAGATE, MICRODYNE, etc).

Train and certify quality inspectors.

Maintain Statistical Process Control (SPC) and perform process audits.

New products transfer from Chandler, Arizona.

Translate Standard Inspection Procedures to Spanish (SIP).

Implement fail Analysis; Scrap Pareto charts and Acceptance charts.

Coordinate Source Inspectors (Seagate, IBM).

Devise job instructions for operators and quality inspectors.

Develop continuous improvement tools in processes (CPM, 5’s).

Create flow charts for production lines.

Train supervisors in the areas of Safety & Health and Supervision.

Implement Production Failure Mode Effect and Analysis (FMEA).

Education and Training

INDUSTRIAL ENGINEER MAGNAMENT

HERMOSILLO, SONORA, MEXICO

Bachelor of Science

Training in Two conferences of Safety and Health (80 hrs).

Training in Zenger Miller Method Supervision (45 hrs).

Training in a seminar for Problem Solution and Decision Making process (8 hrs).

Training in Lean Manufacturing tools (80 hrs).

Training in Total Quality Control (TQC) (30 hrs).

Training in world class manufacturing (50 hrs.)

Training in Cell Process Manufacturing (15 hrs)

Training in Just in time (Toyota Production System) (10 hrs).

Training in Demand Flow Technology (20 hrs).

Completed 3 levels of English at Cochise College in Douglas, Arizona.

Completed the 12 level-program of English by the BEST Institute in Mexicali.

Training in Costumer Service (20 hrs).

Training and implementation of the Eight Disciplines Method (20 hrs).

Training in Catia v4 and v5 (20 hrs).

Training in Cadam (20 hrs).

Training in Situational Leadership (70 hrs).

Training in ISO 9001 (10 hrs).

Training in the Course of Excellence (20 hrs).



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