Engineering Engineer

ARSHAD FAZLY

*** ****** ****#*, ****** City, NJ *7306 (C) 201-***-**** ******@*******.***

PROFESSIONAL SUMMARY

Experienced Project engineer with six years in-depth experience in new product development and manufacturing, experienced in high volume manufacturing based on Pull System and successful in applying Lean Six Sigma practices such as Standardized Work, Value Stream Mapping, 5S, and Root Cause Analysis.

SKILLS

• Microsoft Excel, Word, PowerPoint • Lean Manufacturing and Six Sigma • Critical Path Method Scheduling

• Microsoft Project • Just in Time (JIT) • Inventory Control

• Demand Management • Kaizen Events • ANOVA

• New Product Development • Root Cause Failure Analysis • ECO/OMS Development

• Navision ERP – Production Planning • Five S Implementation • Control Plan

• Bill of Materials (BOM) • Value Stream Mapping • Total Productive Maintenance (TPM)

• Component Engineering • Five Why Analysis • PFMEA WORK HISTORY

Business Program Manager August 2014 to December 2016 SFO Technologies Pvt Ltd – Kochi, India

• Led cross-functional teams of product management, marketing, design engineering, assembly process, testing, tooling, procurement and Quality Assurance staff to achieve total customer satisfaction, business objectives and operational efficiency.

• Optimized overall performance of the programs under my management, including on-time delivery, cost, quality, and profitability.

• Ensured for demand & forecasting accuracy in Sales Reports.

• Participated in lean manufacturing and successfully increased the productivity at manufacturing line and met the customer expectations.

• Successfully managed 2 key accounts valued at $6 million in annual revenue and delivered on-time for 6 quarters.

• Implemented Inventory controls reducing inventory losses by 80% within 4 months.

• Achieved savings outsourcing parts and interfacing with suppliers on RFQs.

• Presented Quarterly business reviews with the customers.

• Performed Administrative duties such as preparing sales budgets and reports. Project Engineer - New Product Development

Aug 2010 to Aug 2014

SFO Technologies Pvt Ltd – Kochi, India

• Delivered technical leadership, support, and direction for new product designs transitioning from Engineering to Manufacturing and ensured defect free manufacturing, high process yield and high productivity.

• Performed NPI engineering tasks required including Design Engineering, Supply Chain Management, Process Controls, FMEA,

• Control Plan, DFM and Manufacturing management to ensure design robustness.

• Created and updated BOM, including components specification, customer review, part design, and Design for Manufacturability Evaluation.

• Negotiated and finalized product specifications including costs, yields and BOM based on pilot production run data.

• Drafted Work Instructions, board-level and Assembly -level testing instructions, and packaging and shipping instructions.

• Led New Product development of the Ultra Sound Scanning machine; ran proto and pilot lots with whole process documented; transferred to production

• Directed new product development of the smart energy meters; successfully transferred project from design proto to mass production; implemented the final design.

PROJECTS

Advanced Lean Six Sigma – Increase in productivity for high volume production line September 2015 to December 2015

• Worked on a Project in one of the High-volume production lines on SFO Technologies Pvt Ltd, to double the size of the productivity with same labor force.

• Analyzed the process flow, material flow and identified the Non-Value-Added activities in all stations with plant tour.

• Excess labor usage was identified in various stages such as De-Paneling stage, through hole Stuffing stage, Post Wave soldering inspection stage.

• Proposed and implemented modifications to various processes and layout with cost involved 10K USD which increased the productivity from 13,500 boards output/day to 25,000 boards output /day with same manpower. Statistical Design Models – Effect of Cap and Trade Policy August 2017 to December 2017

• Conducted ANOVA test on thirty years data to determine the effect of all the parameters of the Cap and Trade policy on the Marginal Price of Electricity.

• Significance of factors and their interactions were found, and a regression equation based on the ANOVA was created.

• Quadratic effect was analyzed using the center point values and discovered the existence of non-linearity. EDUCATION

Master of Engineering: Engineering Management (GPA - 3.76) May 2018 Stevens Institute of Engineering- Hoboken, New Jersey Bachelor of Technology: Electronics and Communication Engineering (GPA - 3.00) June 2010

Mahatma Gandhi University – Kerala, India

104 Bowers APPT#2

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