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Quality Engineer

Location:
Houston, Texas, United States
Posted:
June 14, 2018

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MEL DENNIS A. FERRER

****, ****** **, *** ** Medical Center, Unit 1126, Houston, Texas 77054

832-***-**** (mobile)

ac5vug@r.postjobfree.com

PROFESSIONAL SUMMARY:

Accomplished professional engineer and manager in Quality Control, Quality Engineering, Process Engineering, Production and Customer Service in a world class Electronics (Semiconductor) manufacturing with huge base of suppliers and delighted customers.

SKILLS/ COMPETENCIES:

Set-up quality management system, achieved compliance or certification to international quality standard such as ISO 9001, ISO / TS 16949 and QS 9000.

Knowledge in ISO 14001, OHSAS 18001, ISO 17025, AS 9100 and API

Six sigma tools implementation such as SPC, FMEA, Control Plan, MSA, APQP, PPAP

Lean manufacturing tools such as Kaizen, 5S, Value stream mapping, Poka-yoke, JIT, TPM

Root-cause Analysis/ Problem Solving (CAPA)/ 8D

Non-Conforming Material handling

Customer complaint handling

Customer contract review

Customer service (Account management)

Supplier (Vendor) Quality Audit (local and foreign)

Supplier Performance Evaluation

Incoming Quality Inspection

Qualification of suppliers, equipment, materials and processes

Internal Quality Audit, as auditor or lead auditor, safety audit

Management of Customer Audit and third-party audit

Certified Lead Auditor – ISO 9001

Development of Training materials and Conduct of Technical Training

Document Control/ Change control

Technical Report Writing/ Oral communication

Leadership, interpersonal skills

Management of Calibration operation

Reliability & Failure Analysis management and Environmental Monitor

Accreditation of Engineering programs

Warehouse management

EMPLOYMENT HISTORY:

Deputy Executive Director

Philippine Technological Council, Quezon City

September 2012 – January 31, 2018

Responsibilities/ achievements:

Managed the Directorate office.

Accredited more than 60 engineering programs from 14 universities.

Worked with the institution to improve the delivery of their engineering programs.

Developed or enhanced Training Modules on Accreditation System.

Trained more than 500 engineers from the Academe and Industry on Accreditation system.

Technical Consultant - II

March 2007 – August 2012

Responsibilities:

Clients were involved in manufacturing, Warehouse operation, Brokerage and Forwarding (CML, PSCI, LMC-SASI).

Conducted technical training on ISO 9001, FMEA, Control Plans, TQM, 5S.

Aligned the QMS to ISO 9001.

Implemented the lean manufacturing tools for productivity, delivery, process yield and quality improvement such as Kaizen, 5S, Value Stream mapping, TPM, TQM

Implemented six sigma tools like SPC, Control Plans, FMEA, MSA

Quality Engineering Manager

Cypress Manufacturing Limited (CML), Gateway Industrial Park, Cavite

September 2004 - February 2007

Responsibilities/ achievements:

Reduced customer complaint by 30%, achieved customer return target and improved quality through application of six sigma, lean manufacturing and quality tools.

Managed and passed all customer and third-party audits.

Led and achieved ISO/ TS 16949 certification.

Member of ISO 14001 core team that resulted ISO 14001 certification.

Incoming Inspection (raw materials)

Qualified or re-qualified suppliers thru quality audit (foreign and local).

Supplier performance evaluation and quality issue resolution

Achieved continuous improvement.

Technical Consultant - I

February 2002 – August 2004

Responsibilities:

Clients were involved in manufacturing or consulting (ATP, Testech, Consulting firms)

Conducted training on ISO 9001, SPC, Control Plans, FMEA and TQM.

Aligned the QMS to ISO 9001.

Implemented the lean manufacturing tools for productivity, delivery, process yield and quality improvement such as Kaizen, 5S, Value Stream mapping, TPM, TQM

Implemented six sigma tools like SPC, Control Plans, FMEA, MSA

Customer Service Department Manager

Amkor Technology Philippines (ATP), Muntinlupa

June 1998 – January 2002

Responsibilities/ achievements:

Contract review

Worked with customers and factory on the requirements which include; assembly and test process specifications, yield, quality, productivity and delivery.

Delivered the requirements to customers as specified or agreed.

Achieved # 1 supplier (Amkor Technology) of INTEL in Assembly and Test globally.

QC/QA Section Manager

Amkor Technology Philippines

May 1992 – May 1998

Responsibilities/ achievements:

Reduced customer complaint by 20% every year, achieved customer return target and improved quality through application of six sigma, lean manufacturing and quality tools.

Led and achieved QS 9000 (Quality Management System) certification

Managed and passed all customer audits.

Achieved continuous improvement.

Member of ISO 14001 core team that led to achieve ISO 14001 certification.

Incoming Inspection of raw materials.

Qualified or re-qualified suppliers as member of Supplier Audit team.

Evaluated Supplier’s Quality Performance and achieved resolution of quality issues.

Led and achieved Military certification of Hermetic operation (MIL STD 883/ MIL STD 38535)

QA Laboratory Services Head

Amkor Technology Philippines, Muntinlupa City

September 1989 – April 1992

Responsibilities (Managed):

Calibration lab

Chemical lab

Reliability test lab

Failure Analysis lab

Environmental Monitor (Dust Particle Count, DI Water, ESD)

Process Engineer (II, III, Sr. Engineer)

Advanced Micro Devices, Muntinlupa City

March 1983 – August 1989

Note: Promoted from Process Engineer II to Senior Process Engineer

EDUCATION

1.BS Mechanical Engineering, National University, Manila, Philippines



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