HASSAN M. BAWANY
PO Box **** Dallas
Wylie, TX **098
Mobile Phone: 469-***-****
ac5otu@r.postjobfree.com
SUMMARY (Mechanical Engineer)
Mechanical Engineer / Test Engineer / Systems Engineer / Manufacturing Engineer. Results-oriented professional with 15+ years experience in the product development life cycle of next-generation semiconductor, defense, aerospace, telecomm, and commercial products. Expert at design, research, thermal and structural analyses, testing, and spec writing. A leader, a visionary, a mentor, and an effective communicator. Consistently meets cost, schedule and performance goals. 15+ years of Earned Value Management, Project Management, and Budget experience. Open to travel up to 25%
BS in Mechanical Engineering (BSME) - University of Texas Arlington
Multi-Disciplinary - Mechatronics, Electro-Mechanical, Systems, Automation & Robotics
Pro/Engineer, PTC CREO – 15 years
SolidWorks – 5 years
FEA and CFD – 2 years
US citizen, Secret Security Clearance
EXPERIENCE
Principal Mechanical Engineer – Application 2015 - Present
Xcerra Corporation (LTXC), Dallas, TX
Engineering, analyses, design, development, research, and Electro-Mechanical packaging on Semiconductor equipment
Performing stress analyses using FEA (Pro/Mechanica) to optimized the design, quality and reduced the cost
Responsibilities also include documentation, ECO, spec writing, Power Point presentation, and PCB / PCA Layout
Tools: Pro/E Creo, IntraLink, FEA, GD&T, Agile, Excel, Ecad emn, ECOs
Senior Mechanical Engineer - Contract 2014 - 2015
Hughes Network Systems, Germantown, MD
Engineering, analyses, design, development, research, Electro-Mechanical packaging on RF telecommunications system
Testing aerospace and satellites systems for Thermal, Vibration, Shocks using RTCA DO-160G. Designed Heatsinks
Performed upfront analyses for RF satellite equipment in order to reduce the cost and improve the quality & reliability
Technology: Radio (Ka & Ku bands), Radome, antennas, Pan and Tilt, climate controls, 19” Rack mounts enclosures
Tools: Pro/Engineer Creo 2.0, Windchill 10, SAP, GD&T, Excel etc.
Senior Mechanical Engineer 2013 - 2014
Oceus Networks (Ericcson Federal), Plano TX
Engineered, Researched, and developed ruggedized telecomm and radio equipments for military (MIL-STD-810G)
Responsibilities include: detail design, electro-mechanical packaging, documentation, testing, and thermal analysis
Engineered solution in 10 weeks for mobile radio & cellular network, in ground vehicle, with the support of small team
Technology: Radio frequency, RF & microwave antennas, Pan and Tilt, climate controls, 19” Rack mounts enclosures
Tools: Pro/Engineer Creo 2.0, Windchill, GD&T, Excel, DasyLab etc.
Mechanical Engineer / Systems Engineer - Contract 2010 - 2013
General Dynamics, Gentex Corp, Skyfiber
General Dynamics: Using SolidWorks, designed microwave radar/antenna for satellites
Gentex: Using SolidWorks, designed and tested Composite Helmets for Lockheed Martin F-35 and US Military
SkyFiber: Using SolidWorks, designed optical wireless broadband system using RF FiberOptics and Laser
Technology: Automation, Motion Control, Optics, IR Laser, FiberOptics, microwave Ka/Ku band, Radio Frequency
Tools: SolidWorks, SolidWorks FEA FlowSimulation, MathCAD, Excel, Labview
Principal Mechanical Engineer 2007 - 2009
Raytheon Defense and Space
Engineered Electro-Optical infrared (EO/IR, FLIR) thermal imaging sensors and Night Vision System
Designed systems which also involve fixtures for optical and laser alignments, Sheet metal for enclosures, integration kits for military ground vehicles, composite for Armor, plastic injection molding, and heatsinks for cooling
Designed ruggedized Electromechanical Packaging systems using MIL-STD-810G (vibration, shock, and thermal)
Performed Trade studies, wrote white papers, Specs, sow, ECN, PDR, CDR, System Validation, and detailed drawings
Technology: Thermal Imaging, Night Vision, Optics, FLIR, Laser, LEDs, hydraulic, pneumatics, mechanism
Tools: Pro/E (Creo), MathCAD, Minitab, CETOL, DFMA, DFSS (6σ), PTC Windchill, Pro/Cabling, Agile
Senior Project Engineer 2004 - 2006
Cobham Avionics
Research, designed and developed Autopilots (Yaw Dampers) for small planes with the help of small team
Performed FEA using SolidWorks’ Simulation (Stress, Structural) to improve the reliability, quality and to reduce cost
Saved the company about 70K by finding alternate solution using FEA and MathCAD
Technology: Mechanism, gears, motors, servo actuator, yaw damper, RTCA DO-160G (FAA, ARINC standards)
Tools: SolidWorks, AutoCAD Inventor, SolidWorks Simulation, CATIA, FloTherm, GD&T, MathCAD, Excel
Mechanical Engineering Manager 2002 - 2003
Brooks Automation
Designed, developed, analyzed, test semiconductor Robotic Optical systems (mirrors, lenses, prisms, filter, LEDs)
Also engineered composite End-effectors, Gimbals, Motion Controls, & Ball Screw Actuators (300mm wafer)
Improved the reliability of an equipment by 17% using Torque-Current Limiter and design improvements
Installed quality and reliability processes, and Integration modules which reduced the ECNs / ECOs backlogs by 95%
Supervised 7-11 Engineers and Designers. Project Management, Technical Leadership and Mentoring
Technology: Vision sensors, mechanism, stepper & servo motors, lead screw, optics, IR &UV lights, mirrors, filters, lens
Tools: Pro/E, GD&T, SolidWorks, IntraLink, FloTherm, MathCAD, Excel, DFMA, AutoCad, MS Project, Visio
Sr. Mechanical engineer 1994 - 2002
Keithley Instruments
Researched and developed semiconductor metrology equipment with the team of 17 engineers in less than 7 months
Cost was reduced by 34% using DFMA technique and Systems Integration of commercial ready made COTS parts
Designed optics module using Lens, LEDs, FiberOptics, Robots and Electromechanical Packaging Modules
Designed Heater and Cooler that heats up a silicon wafer to 300 C in 3 minutes and cools down to 25C in 40 seconds
Also design injection molding plastic parts. Programmed HMI, PLC & CNC programming (SmartCAM-MasterCam)
Supervised designers and contractors. Interfaced with marketing, sales, customers, and vendors
Technology: Robotics, End-effectors, Stepper motors, ball screw, mechanism, motion control, pneumatics, Laser, sensors
Tools: Pro/Engineer, Ansys FEA, DFMA, MathCAD, GD&T, IntraLink, Labview, DasyLab, Excel, MS Project
KEYWORDS
Bachelor of Science in Mechanical Engineering, BS in Mechanical Engineering, BS in ME, B.S.M.E., MSME, M.S.M.E., BSAE, B.S.A.E., Petroleum Engineer, Aeronautical Engineer, Design Engineer, Manufacturing Engineer, Process Engineer, Mechanical Design Engineering, Mechanical Project Engineering, Mechanical Engineering Manager, System Engineering, Test Engineer, Automation Engineer, Application Engineer, QA Quality Engineer, Sales Engineer, Application Engineer, Electrical Engineering, Control Engineer, Product Engineering, Equipment Engineer, Systems Engineer, EO/IR, 6-sigma, Six Sigma, 6σ, Rugged, Root Cause Analysis (RCA), FEA, Finite Element Analysis, Ansys Icepak, Mentor Graphic Flotherm, CFD, Computational Fluid Dynamics, Validate, Metrology, Semi-conductor, Semi Conductor, MEMS, Wafer Fab, Clean Room, Rack mounts, Mechanics, Motion Control, PID Controller, Electromechanical, Electro-Mechanical, Electro/Mechanical Systems, Drive systems, Servomotors, Stepper Motors, Mechanisms, Pulleys, Encoders, Lead Screws, Ball Screws, Actuators, Control Systems, Magnetics, Solenoid Valves, Gear Box, Thermal Analysis, Heat Transfer, Heat Sink, Heatsinks, heat pipes PLC, Lasers, Pneumatics, Hydraulic, Vacuum, Infrared, Fiber Optics, Electro-Optical, Opto-Electronics, Optoelectronics, OptoMechanical, Photonics, Microscope, ECN, ECO, MRP, Catia V5, ProCabling, Pro-Cabling, Pro/E Wildfire, Pro-E, ProE, Pro E, Pro-Engineer, Pro/Engineer PTC Creo 2.0, Creo 3.0, UG/NX, Teamcenter NX manager, Pro/IntraLink, PTC Windchill PDMLink, EPDM, 3-D, 3D CAD, CAD/CAM/CAE, Solid Works, AutoCAD Inventor, Oracle Agile PLM, PDM, Minitab, Product Data Management, GDT, Enovia, SAP, FMEA, DOE, QFD, Ansys, Algor, Nastran/Patran, Flotherm, Mathworks MatLab, DasyLab, Zemax, Code V, DO160D, Simulia Abaqus FEA, Geometric Dimensioning and Tolerancing, GD&T, Cosmos, ANSI Y14.5M, ASME Y14.5, Tolerance Analysis FMEA, Aircraft, Stress Analyst, Fatigue, Glass Aramid Fibers, Carbon Fibers Composites Materials, Plastics molding, Ceramics, Sheet Metals, Injection Molding, SPC, CMM, DFMA, DFMEA, DFA/DFM, NPI, HALT, HASS, Kinematic alignments, Automotive, Defense, Aerospace, Aviation, Avionics, ITAR, Chassis, Cabinets, Enclosure, Electronic Packaging, DOD Security Secret Clearance, U.S. citizen, USA 786 HMB-1100-7070-N.10