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Engineer Mechanical

Location:
Dallas, TX
Posted:
May 30, 2018

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Resume:

HASSAN M. BAWANY

PO Box **** Dallas

Wylie, TX **098

Mobile Phone: 469-***-****

ac5otu@r.postjobfree.com

SUMMARY (Mechanical Engineer)

Mechanical Engineer / Test Engineer / Systems Engineer / Manufacturing Engineer. Results-oriented professional with 15+ years experience in the product development life cycle of next-generation semiconductor, defense, aerospace, telecomm, and commercial products. Expert at design, research, thermal and structural analyses, testing, and spec writing. A leader, a visionary, a mentor, and an effective communicator. Consistently meets cost, schedule and performance goals. 15+ years of Earned Value Management, Project Management, and Budget experience. Open to travel up to 25%

BS in Mechanical Engineering (BSME) - University of Texas Arlington

Multi-Disciplinary - Mechatronics, Electro-Mechanical, Systems, Automation & Robotics

Pro/Engineer, PTC CREO – 15 years

SolidWorks – 5 years

FEA and CFD – 2 years

US citizen, Secret Security Clearance

EXPERIENCE

Principal Mechanical Engineer – Application 2015 - Present

Xcerra Corporation (LTXC), Dallas, TX

Engineering, analyses, design, development, research, and Electro-Mechanical packaging on Semiconductor equipment

Performing stress analyses using FEA (Pro/Mechanica) to optimized the design, quality and reduced the cost

Responsibilities also include documentation, ECO, spec writing, Power Point presentation, and PCB / PCA Layout

Tools: Pro/E Creo, IntraLink, FEA, GD&T, Agile, Excel, Ecad emn, ECOs

Senior Mechanical Engineer - Contract 2014 - 2015

Hughes Network Systems, Germantown, MD

Engineering, analyses, design, development, research, Electro-Mechanical packaging on RF telecommunications system

Testing aerospace and satellites systems for Thermal, Vibration, Shocks using RTCA DO-160G. Designed Heatsinks

Performed upfront analyses for RF satellite equipment in order to reduce the cost and improve the quality & reliability

Technology: Radio (Ka & Ku bands), Radome, antennas, Pan and Tilt, climate controls, 19” Rack mounts enclosures

Tools: Pro/Engineer Creo 2.0, Windchill 10, SAP, GD&T, Excel etc.

Senior Mechanical Engineer 2013 - 2014

Oceus Networks (Ericcson Federal), Plano TX

Engineered, Researched, and developed ruggedized telecomm and radio equipments for military (MIL-STD-810G)

Responsibilities include: detail design, electro-mechanical packaging, documentation, testing, and thermal analysis

Engineered solution in 10 weeks for mobile radio & cellular network, in ground vehicle, with the support of small team

Technology: Radio frequency, RF & microwave antennas, Pan and Tilt, climate controls, 19” Rack mounts enclosures

Tools: Pro/Engineer Creo 2.0, Windchill, GD&T, Excel, DasyLab etc.

Mechanical Engineer / Systems Engineer - Contract 2010 - 2013

General Dynamics, Gentex Corp, Skyfiber

General Dynamics: Using SolidWorks, designed microwave radar/antenna for satellites

Gentex: Using SolidWorks, designed and tested Composite Helmets for Lockheed Martin F-35 and US Military

SkyFiber: Using SolidWorks, designed optical wireless broadband system using RF FiberOptics and Laser

Technology: Automation, Motion Control, Optics, IR Laser, FiberOptics, microwave Ka/Ku band, Radio Frequency

Tools: SolidWorks, SolidWorks FEA FlowSimulation, MathCAD, Excel, Labview

Principal Mechanical Engineer 2007 - 2009

Raytheon Defense and Space

Engineered Electro-Optical infrared (EO/IR, FLIR) thermal imaging sensors and Night Vision System

Designed systems which also involve fixtures for optical and laser alignments, Sheet metal for enclosures, integration kits for military ground vehicles, composite for Armor, plastic injection molding, and heatsinks for cooling

Designed ruggedized Electromechanical Packaging systems using MIL-STD-810G (vibration, shock, and thermal)

Performed Trade studies, wrote white papers, Specs, sow, ECN, PDR, CDR, System Validation, and detailed drawings

Technology: Thermal Imaging, Night Vision, Optics, FLIR, Laser, LEDs, hydraulic, pneumatics, mechanism

Tools: Pro/E (Creo), MathCAD, Minitab, CETOL, DFMA, DFSS (6σ), PTC Windchill, Pro/Cabling, Agile

Senior Project Engineer 2004 - 2006

Cobham Avionics

Research, designed and developed Autopilots (Yaw Dampers) for small planes with the help of small team

Performed FEA using SolidWorks’ Simulation (Stress, Structural) to improve the reliability, quality and to reduce cost

Saved the company about 70K by finding alternate solution using FEA and MathCAD

Technology: Mechanism, gears, motors, servo actuator, yaw damper, RTCA DO-160G (FAA, ARINC standards)

Tools: SolidWorks, AutoCAD Inventor, SolidWorks Simulation, CATIA, FloTherm, GD&T, MathCAD, Excel

Mechanical Engineering Manager 2002 - 2003

Brooks Automation

Designed, developed, analyzed, test semiconductor Robotic Optical systems (mirrors, lenses, prisms, filter, LEDs)

Also engineered composite End-effectors, Gimbals, Motion Controls, & Ball Screw Actuators (300mm wafer)

Improved the reliability of an equipment by 17% using Torque-Current Limiter and design improvements

Installed quality and reliability processes, and Integration modules which reduced the ECNs / ECOs backlogs by 95%

Supervised 7-11 Engineers and Designers. Project Management, Technical Leadership and Mentoring

Technology: Vision sensors, mechanism, stepper & servo motors, lead screw, optics, IR &UV lights, mirrors, filters, lens

Tools: Pro/E, GD&T, SolidWorks, IntraLink, FloTherm, MathCAD, Excel, DFMA, AutoCad, MS Project, Visio

Sr. Mechanical engineer 1994 - 2002

Keithley Instruments

Researched and developed semiconductor metrology equipment with the team of 17 engineers in less than 7 months

Cost was reduced by 34% using DFMA technique and Systems Integration of commercial ready made COTS parts

Designed optics module using Lens, LEDs, FiberOptics, Robots and Electromechanical Packaging Modules

Designed Heater and Cooler that heats up a silicon wafer to 300 C in 3 minutes and cools down to 25C in 40 seconds

Also design injection molding plastic parts. Programmed HMI, PLC & CNC programming (SmartCAM-MasterCam)

Supervised designers and contractors. Interfaced with marketing, sales, customers, and vendors

Technology: Robotics, End-effectors, Stepper motors, ball screw, mechanism, motion control, pneumatics, Laser, sensors

Tools: Pro/Engineer, Ansys FEA, DFMA, MathCAD, GD&T, IntraLink, Labview, DasyLab, Excel, MS Project

KEYWORDS

Bachelor of Science in Mechanical Engineering, BS in Mechanical Engineering, BS in ME, B.S.M.E., MSME, M.S.M.E., BSAE, B.S.A.E., Petroleum Engineer, Aeronautical Engineer, Design Engineer, Manufacturing Engineer, Process Engineer, Mechanical Design Engineering, Mechanical Project Engineering, Mechanical Engineering Manager, System Engineering, Test Engineer, Automation Engineer, Application Engineer, QA Quality Engineer, Sales Engineer, Application Engineer, Electrical Engineering, Control Engineer, Product Engineering, Equipment Engineer, Systems Engineer, EO/IR, 6-sigma, Six Sigma, 6σ, Rugged, Root Cause Analysis (RCA), FEA, Finite Element Analysis, Ansys Icepak, Mentor Graphic Flotherm, CFD, Computational Fluid Dynamics, Validate, Metrology, Semi-conductor, Semi Conductor, MEMS, Wafer Fab, Clean Room, Rack mounts, Mechanics, Motion Control, PID Controller, Electromechanical, Electro-Mechanical, Electro/Mechanical Systems, Drive systems, Servomotors, Stepper Motors, Mechanisms, Pulleys, Encoders, Lead Screws, Ball Screws, Actuators, Control Systems, Magnetics, Solenoid Valves, Gear Box, Thermal Analysis, Heat Transfer, Heat Sink, Heatsinks, heat pipes PLC, Lasers, Pneumatics, Hydraulic, Vacuum, Infrared, Fiber Optics, Electro-Optical, Opto-Electronics, Optoelectronics, OptoMechanical, Photonics, Microscope, ECN, ECO, MRP, Catia V5, ProCabling, Pro-Cabling, Pro/E Wildfire, Pro-E, ProE, Pro E, Pro-Engineer, Pro/Engineer PTC Creo 2.0, Creo 3.0, UG/NX, Teamcenter NX manager, Pro/IntraLink, PTC Windchill PDMLink, EPDM, 3-D, 3D CAD, CAD/CAM/CAE, Solid Works, AutoCAD Inventor, Oracle Agile PLM, PDM, Minitab, Product Data Management, GDT, Enovia, SAP, FMEA, DOE, QFD, Ansys, Algor, Nastran/Patran, Flotherm, Mathworks MatLab, DasyLab, Zemax, Code V, DO160D, Simulia Abaqus FEA, Geometric Dimensioning and Tolerancing, GD&T, Cosmos, ANSI Y14.5M, ASME Y14.5, Tolerance Analysis FMEA, Aircraft, Stress Analyst, Fatigue, Glass Aramid Fibers, Carbon Fibers Composites Materials, Plastics molding, Ceramics, Sheet Metals, Injection Molding, SPC, CMM, DFMA, DFMEA, DFA/DFM, NPI, HALT, HASS, Kinematic alignments, Automotive, Defense, Aerospace, Aviation, Avionics, ITAR, Chassis, Cabinets, Enclosure, Electronic Packaging, DOD Security Secret Clearance, U.S. citizen, USA 786 HMB-1100-7070-N.10



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