Sunny Bhogle Phone: 437-***-****

*** (Apartment 2104) Balliol Street,

Toronto, ON, M4S 1C6

Email: ac5lkw@r.postjobfree.com

EDUCATION

Bachelor of Engineering : Automobile

Mumbai University

Diploma Engineering : Mechanical

Maharashtra State Board

2000 – 2003

1997 – 2000

ENGINEERING WORK EXPERIENCE/PROJECTS

Industrial Services – Assembly Lead 1st Mar 2011 – 22nd Mar 2018

Magna Steyr Pvt. Ltd.

Supporting global automotive companies on various consulting projects for New Vehicle development and introduction at onsite customer location and from back office.

oMajor responsibility was to review the designs for assembly feasibility.

oParticipate in engineering design review meetings and highlight product design concerns if any.

oBenchmark designs and raise engineering change request for assembly and quality improvement.

oEnsures correctness of engineering bill of materials and converting to manufacturing bill of material.

oPrepare assembly flowcharts and process documents.

oConduct assembly feasibility of tightening tools in CAD for accessibility and ergonomics and prepare tool list for assembly.

oPrepare assembly line layouts or suggest modifications in AutoCAD based on the product design.

oIdentify equipment’s required for manufacturing and prepare equipment specifications list.

oIdentify equipment suppliers, discuss and finalize the specification of equipment. Designing equipment concepts (conveyor hangers, fixtures etc.).

oConduct equipment design review with suppliers and conduct PDI of equipment.

oCoordinating with various departments for civil and utility requirements for the equipment installation.

oProvide feedback and guidance to engineering teams and project management regarding overall manufacturing compliance.

oParticipate in the Pre-dispatch inspection of equipment.

oInstallation, commissioning and proving of equipment’s together with the suppliers.

oSupport prototype vehicle builds for process document verification and identification of assembly or quality concerns.

oParticipate in the ramp-up meeting for presenting assembly tools / equipment readiness and highlight any concerns if any.

oSupport the manufacturing team for new product introduction.

Support sales team of preparation of technical offer document and capacity plan for various projects.

Presenting prospective customers of the department capability and possible ways to support the various projects at the customer end.

Through industrial services worked with various OEM’s such as Geely, Chery, Daimler-BYD, Proton, and Infinity at various global locations such as China, Malaysia, and Austria.

Manufacturing Engineer – Vehicle Assembly 7th April 2008 – 28th Feb 2011

Volkswagen India

Participate in 3P (Production, Preparation, Process) at Germany for the introduction of the new Polo.

oDefine tentative assembly build sequence and stage wise work content.

oCreate Spaghetti walkway diagrams.

oTogether with the Industrial Engineering team optimize the station work content.

Supporting VW Germany planning team for the Greenfield plant setup by

oPlanning of equipment by preparing equipment specification sheets and making technical comparison of various suppliers.

oReviewing supplier equipment designs before manufacturing go-ahead

oMaking changes in the assembly line layout in Microstation.

oPreparation of 3D Plant layout in Microstation.

oCo-coordinating misc. Civil & Fabrication activities required for the installation of equipment.

oCo-coordinating with the plant engineering team the input requirements for equipment such as compressed air, power, water etc.

oSupporting the installation and commissioning of equipment.

oTaking equipment trials with the preproduction vehicles.

Create and track project schedules for equipment readiness to ensure smooth introduction of new product on the assembly line.

Participate in the design review meeting to understand the model year changes or part localization changes.

Prepare budget required for modification required in the layout or equipment for introduction of model year changes on the vehicle.

Modeling concept layouts for plant / line expansion and reviewing with the management team.

Manufacturing Engineer – Vehicle Assembly 9th Aug 2006 – 2nd Apr 2008

Tata Motors (Passenger Car Division)

Study CAD (Catia) data of new model and create rough assembly sequence documents.

Participate in design review meetings, highlight product design concerns and suggest possible solutions for resolution of the problem.

Based on the new product design plan for new tools and equipment required for assembly.

Preparation of equipment specification sheets and technical comparison from various suppliers.

Develop and co-ordinate plant and equipment layout improvements.

Co-coordinating misc. Civil & Fabrication jobs required in the manufacturing & services areas.

Participate in the prototype assembly build of vehicles for ensuring that assemblies are possible as per the planned assembly documents.

Co-ordinate and follow up for smooth introduction of new product on the assembly line by ensuring equipment readiness and availability of process documentation.

Provides support to assembly manufacturing for resolving quality concerns, process improvements and fabrication of line-side material trollies.

Budgeting the capital equipment costs based on the upcoming projects.

Software Quality Assurance Engineer 8th Mar 2006 – 4th Aug 2006

Bentley Systems India Pvt. Ltd.

Create, execute and maintain manual and automated test plans.

Detect, track and verify software defects.

Communicate with developers and product managers to keep abreast of product enhancements and fixes. Support to marketing for specific user queries or projects.

Contract Engineer – Production Engineering 1st Sep 2005 – 5th Mar 2006

Force Motors

Planning and design of line side material storage and handling equipment.

Update plant layout in AutoCAD as per the line side changes.

Creating / updating assembly line process sheets.

Supporting for installation and commissioning of equipment.

Contract Engineer – Manufacturing Engineering 17th Mar 2004 – 25th Mar 2005

Tata Motors (Passenger Car Division)

Studying engineering drawing releases for facelift models.

Taking production trial and updating process sheets for facelift models.

Preparation of equipment specification sheets and technical comparison from various suppliers.

Develop and co-ordinate plant and equipment layout improvements.

Co-coordinating misc. Civil & Fabrication jobs required in the manufacturing & services areas.

Supporting for installation and commissioning of equipment.

Implementing 5S, poka-yoke and process improvements on shop floor.

TECHNICAL SKILLS

Design Tools: Catia V5, Auto CAD, Microstation, 3D VIA Shapes,

Word Processor: Microsoft Word

Other Application: Microsoft Excel, Power Point

Operating System: Windows

ADDITIONAL EXPERIENCE

Volkswagen Polo Race Cup

Supported the Volkswagen Polo Race cup event by

oPlanning the repair bay equipment.

oParticipated in the race car build.

EXTRA CURRICULAR ACTIVITIES

Got an opportunity to participate in the LG mobile division ideation camp based my product design suggestions and got a certificate from Vice Chairman LG Electronics.

REFERENCES

Provided on request

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