Engineer Sheet Metal

SUJEET KUMAR SINGH

# House No.-***, Sector-*A, Dharuhera, Haryana

Mob: 880*******

Email: *********@*****.***

To pursue 7+ Years rewarding career that best utilizes my technical skills sets in the field of Paint Shop (Die casting, Heat Resistant, Sheet Metal & ABS Paint Shop ) and provide with an opportunity for value addition and professional growth, so that I can contribute, innovate and improve upon my core competence.

Synopsis

Presently working with M/s Munjal Auto Industries Ltd., (MAIL) as a Production Engineer paint shop.

Expertise in liquid spray painting on Aluminum die casting, sheet metal, and ABS components.

Can work well in both team environment and individual assignments.

A motivated and diligent team player utilizing excellent communication, interpersonal skills with strong analytical mind-set to learn quickly, to analyze the situation, identify requirements and provide solution.

Can handle manpower effectively & efficiently

Total Work Experience - 7 Years & 9 MONTHS (till NOVEMBER 2017)

Experience Description

Present Organization : Munjal Auto Industries Ltd.

Duration : November 2015 to Till date. (2 years)

Designation : PRODUCTION ENGINEER

Deptt : PAINT SHOP (Production)

Posted at : Dharuhera (Haryana)

COMPANY PROFILE

M/s Munjal Auto Industries Ltd., (MAIL) is a TS 16949 and ISO 14001 accredited, leading auto component manufacturing company in India producing Exhaust systems complete for two wheelers and four wheelers, Spoke rims for two wheelers, Steel Wheel Rims for Two Wheelers and Four Wheelers, Fuel Tanks for Four wheelers, Seat Frames for four wheelers and other automotive assemblies. The company has a technical collaboration with Samsung Industries Ltd. of Korea for the manufacture of Fuel Tanks for Four Wheelers. The company holds the pride of being among the largest manufacturer of the exhaust systems in the world, manufacturing close to 22,000 systems per day. Besides the company produces more than 10,000 spoke rims for motorcycles and steel wheel rims every day.

MAIL manufactures over 22 different models of Exhaust Systems complete for motorcycles and scooters. We have the capability to manufacture exhaust system for four wheelers also. The exhaust systems are heat resistant painted, to withstand up to 600 degree celsius.

Previous Organization : Mark Exhaust Systems Ltd.

Duration : September 2013 to November 2015 (2 years & 2 months)

Designation : PRODUCTION ENGINEER

Deptt : PAINT SHOP (Production)

Posted at : IMT Manesar (Haryana)

COMPANY PROFILE

M/s Mark Exhaust Systems Ltd. an ISO 9001:2008 & ISO 14001 certified company is a technical collaboration with M/s Sankei Giken, JAPAN. It is involved in manufacturing of exhaust systems and sheet metal automobiles components for 2 wheelers and 4 wheelers OEM. MESL OEM clients in India includes MARUTI SUZUKI, HMSIL, HSCIL & SUZUKI MOTORCYCLE INDIA (P) LTD.

Previous Organization : Nissin Brake India Pvt. Ltd.

Duration : Feb 2010 to Sept 2013 (3 year & 7 months)

Designation : Sr. SUPERVISOR / SHIFT INCHARGE

Deptt : PAINT SHOP (Production)

Posted at : Neemrana (Rajasthan)

COMPANY PROFILE

M/s Nissin Brake India Pvt. Ltd. is an equal joint venture of parts maker NISSIN KOGYO JAPAN & NISSIN R&D ASIA Co. LTD. NISSIN KOGYO Co. Ltd. is the parent company of NBI having 14 production sites in 9 countries. N.B.I. is involved in manufacturing of Disc Brakes System, Antilock Brakes System, Clutch System etc. for 2 wheelers and 4 wheelers. NBI OEM clients in India includes HONDA SIEL CAR INDIA LTD., HONDA MOTORCYCLE & SCOOTER INDIA PVT. LTD., HERO MOTO CORP., YAHAMA MOTORS.

JOB RESPONSIBILITIES

Presently, I am working with M/S Munjal Auto Industries Ltd., (MAIL) as a production engineer (PAINT SHOP) since November 2015 to till date.

Daily Monitoring of productionTargets as per customer Requirements with specified quality and in a stipulated time.

Daily shop floor meeting with department Head.

Zero line complains of process on painting & assembly line.

Responsible for daily MRS (Material requisition slip) as per the schedule received from PPC.

Chemical analysis of Pretreatment line (PT Line), phosphating/chromating bath sample for their parameters.

Schedule of preventive maintenance of PT (pretreatment) and Paint shop.

Responsible for booth cleaning and hanger stripping/cleaning.

Daily defect analysis and applying the counter Measures to the problems with the help of QC Tools

To provide trainings to new associates. Identification of need of trainings to trained associates to get the max. Utilization of manpower with excellent quality.

Leading and motivating the team to give Suggestion, perform Kaizens, involving them in quality circle activities in order to make the work simple and interesting.

Trouble shooting of all types of Painting problem.

develop & modify new painting jig/hanger and improve part masking process.

To validate the incoming paint quality to achieve zero paint quality defects during production.

To control the consumables and rejections to meet the consumable and rejection cost targets.

To maintain ISO systems, Safety system and zero accident in shop floor.

Co-ordination with other departments.

Inventory control as per norms.

Doing System Inspection Process Audit for Paint shop

After painting we do different types paint performance test like DFT, Gloss, Cross Adhesion, Hardness, Salt spray test(SST), Water resistence test, Petrol resistence test, humidity test,heat resistance test, xylene test etc .

Knowledge of various rework methods like shot blast, sanding, buffing, stripping,, touch up etc

To maintain daily paint and chemical FIFO system.

To check the paint mixing process as per the paint mixing standard.

To develop the visual controls on the line.

Preparations Of ONE POINT LESSION (OPL) and STANDARD OPERATING PROCEDURES (SOP) for the better understanding of associates performing The work.

Solving day to day Production related problem.

Giving TRAININGS to associates on topics like Painting techniques, Paint mixing, Paint booth working, Material handling,Responsibility, General Behavior etc.

New paint process set up & implementation of process (NEW MODEL DEVELOPMENT)

Process parameter to be control as per process standard.

Responsible for successful implementation of action taken against each N.C. found during audits.

Responsible for weekly and monthiy report which include paint consumption, top two defect analysis, rejection trends, plan vs actual status etc.

Daily MIS to be update.

Shift wise production reviews,productivity analysis.

To maintain upward communication with HOD updated on regular issues on daily basis.

Expertise in liquid spray painting on die casting, sheet metal and ABS components.

Active participation in 5S, Kaizen,Quality Circle and Safety committee.

STRENGTH

Team building

Good communication Skill

Leadership quality

Ability to learn,Punctuality & Proactive

Ability to handle adverse situation

Positive Attitude

Easily miscible with new environment

Educational Qualifications

DIPLOMA in MECHANICAL ENGINEERING from Govt. Polytechnic College, Waidhan,Shidhi(M.P.) affiliated to RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA, BHOPAL (M.P.) with an aggregate 65.19% in 2007.

POST DIPLOMA in MANUFACTURING TECHNOLOGY and CAD/CAM from INDO DANISH TOOL ROOM, JAMSHEDPUR, Under Ministry of MSME – Govt of India Society in 2010.

10+2 th Pass from Madhaya Pradesh Board, Bhopal in 2002.

10 th Pass from Madhya Pradesh Board, Bhopal in 1999.

vocational training

6 Months vocational Training done from Northern Coalfields Ltd., CWS, JAYANT (M.P.) from June 2007 to Nove 2007.

Personal Particulars

Father’s Name : Sh.HARI PRASAD

Date of Birth : 01St jAN.1984.

Marital Status : Married

Permanent Address: At Shanti Nagar, P.O.- Gurukul Mehiya Distt- Chhapra(BIHAR)

Sex : Male

Languages Known: Hindi, English.

Nationality : Indian

The Information Furnished above is true and correct to the best of my belief and knowledge.

Date:

Place: DHARUHERA

(SUJEET K. SINGH)

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