Engineer Safety
Resume:
pg. *
CURRICULUM VITAE
RAVISHANKAR KRISHNAN
E-Mail: *************@*****.***
Phone : ++91-934*******
IIche Member : LM - 62468
PROFESSIONAL EXPERIENCE:
Rich Professional experience Process Safety design//Operation & Commissioning Onshore Oil & Gas Facilities, Refinery, Petrochemicals and Pipelines Offshore Oil and gas platforms in INDIA and ABROAD .
17 + years of Plant experience in Process Safety Design & Operation (Refineries and Petrochemicals) and Commissioning of the various Refinery units and Pipelines. Areas of specialization are Process Safety Design, Operation, Pre-commissioning and commissioning of the offshore process platform, onshore units, Refinery, Petrochemicals pipelines/units. QUALIFICATIONS:
B. Tech (Chemical Engineering) Sri Venkateswara College of Engineering, Chennai,INDIA 1999. Diploma in Industrial Safety, Annamalai University, 2001 Master’s Diploma in Business Administration (Marketing) IIMM, Pune 2002. Passed OSHAS (18001:2007) Auditor/Lead Auditor Exam- I Level Nigel Bauer. AREAS OF EXPERTISE:
Process Safety Design / Studies: Experienced in carrying out PHA Studies like HAZOP, HAZID, SIL, RRA/QRA Risk assessment studies. Fire and explosion studies (FERA). Escape evacuation Risk Analysis (EERA) and other safety related studies, documents review of Vendor furnished Packages. Active & Passive Fire protection, Safety layout reviews and plot plan reviews, Hazard area classification and all Process Safety related Studies as Per the Project Specifications etc. Well acquainted with NFPA, OISD, OSHA,HSE ADNOC, PDG-EIL,KOC,GASCO DGS standards for HSE deliverables, SHE Tracking Register, Management of Change ( MOC ) register,Integrity Review, Fire Water Demand, Fire Protections systems, PSSR,PSHER,Emergency Response Co- ordination and Preparation ( ONSITE/OFFSITE PLAN,EERA Plan ) .Training to Sub-odinates Operators /Engineer, Audit ( Start-up/Accident Investigation ). Plant Operation Services: Experienced in Operation of the various process plants. Pre- commissioning/ Commissioning of various process plants of the following facilities; Offshore process platform, Onshore Oil and gas facilities, pipelines, refinery and petrochemical section. Skilled in achieving the targets in the specified time frame by proper planning, motivating the team members and ensuring optimal utilization of resources by effective co-ordination. Working closely with Licensor, Client & Contractors for better focus and understanding and provide operational Technical Support and Suggestion as per the requirement of the Project. Process Design: Experienced in Basic Design and Engineering of Offsite Storage and Transfer Facilities, Units and pipelines. It includes Preparation of Process design basis, PFD & P& ID, Equipment/ Instrument Datasheets, Line Lists, Utility Summary, process simulation and hydraulic study for oil & gas pipelines, Feed Verification Report. Core competencies include:
■ Basic Engineering ■ Team and personnel Management
■ Detailed Engineering ■ Risk assessment and safety studies
■ Production/Operation ■ Communication Skills
■ Commissioning ■ Analytical and logical skills
pg. 2
WORK HISTORY:
JBF PETROCHEMICALS LIMITED:
As Manager- Project /Operations - PTA Plant in JBF Petrochemicals LTD -Mangalore. New Grass Root Purified Terepthalic Acid Plant Licensed by BP AMACO, US first ever large scale Capacity being set up in INDIA.
Responsible for Project Deliverables on Client Side by planning day –Day tasks, Coordination with Inter Disciplines to achieve the Target, Follow up of the activity. Set up target to Consultant
/Contractor by Proper Planning; liaise with Licensors, Vendors etc. Tool Box Meeting of Worker’s to Comply with Safety, Impart training to Sub-ordinates, Lesson Learned Approach by Brain storming session, OTS training etc., Verification of P & ID by Checklist Preparation, Equipment \inspection, Audits for start-up, Emergency Planning in Coordination with safety( Onsite/offsite). Tenure Company Role
Dec 2016 – PRESENT JBF Petrochemicals Limited,Mangalore Manager Project Operations 2015 to 2016 Dodsal Engineering Pte, Dubai Technical Manager Process 2009 to 2015 Engineers India limited, New Delhi / Abudhabi Manager - Process Safety Design and Operation
2006-2009 Indian Oil Corporation Limited, Panipat Sr.Engineer In-charge- Operation
2004-2006 Reliance industries Limited,Patalganga, Mumbai, India
Assistant Manager
Production
1999-2004 Manali petrochemical Limited, Chennai Engineer-Operation CLIENTS HANDLED:
CLIENT PROJECT NAME ROLE
Chennai Petroleum Corporation
Limited, Chennai
Refinery Expansion CDU/VDU III,
NHT/CCR
Process/Safety
Engineer
Kuwait Oil Corporation, Kuwait GC-31 Technical Safety LEAD
GASCO, Abu Dhabi Habshan Acid Gas Recovery Project, Abu Dhabi.
YAS-Mina Bid evaluation, ARKAN Integrity
Review, Abu Dhabi, Gas Supply To
Shuweihat 3
Sr. Process Engineer
Process Safety
Engineer
Bharat petroleum Corporation
Limited, Kochi
Integrated Refinery Expansion Project,Kochi
- CDU/VDU, SRU, NHT/CCR,DHDT,VGO
Offsite etc.
Process Safety
Engineer LEAD
Bharat petroleum Corporation
Limited, Kochi
Capacity Expansion Modernization Project,
Kochi Refinery
NHT/CCR, VGO-HDT,SRU
Commissioning
Engineer
Bongaigoan Refinery and
Petrochemicals Limited, Assam
Diesel hydro desulfurization unit Licensor Process Cum Safety LEAD
HMEL, Bhatinda Refinery, Punjab Trouble shooting – CDU/VDU Vacuum Column
Process Engineer
Mangalore refinery petrochemicals
Limited, Mangalore
Petrochemicals –PP unit Safety Studies -
HAZOP
Indo Rama Pipeline
Nigeria
GAS pipeline Lead Engineer
Process
Oil and natural Gas commission,
HAZIRA
Oil and natural gas commission,
Mumbai
Augmentation of NGL Processing Facility
Vasai East development Project ( Offshore )
Process Engineer
Commissioning
pg. 3
PROCESS SAFETY / DESIGN:
Main responsibilities include but not limited to preparation of Design basis, developing PIDs, PFD, Safety studies PHA-HAZOP,HAZID,SIL,PSHER, Risk Assessment Studies ( RRA/ARA),Pre-start up Safety Review ( PSSR ), HAZOP Operation/Pre-Commissioning Safety Audit Accident Investigation, PSM, Imparting Training to the Operators/Engineers, Review of QRA,FERA,EERA,GSDA etc. Preparation of Line hydraulics (pump & non pump), interlock summary and description, logic diagrams, cause and effect matrix, Datasheets. Line-List . DCS graphics and trend group selection; attending owner’s / vendor’s queries.), Surge analysis Study, hazardous source list.
Skill set:
Conversant with preparation of design basis.
Preparation of Operating procedures / Startup and Shut down procedures and Emergency Handling Procedures, Accident Investigation, Safety Audits .
Expertise in Handling HAZOP Session, Close out/implemented HAZOP recommendations Document Generation.
Monitoring the Routine activities and providing feedback for any improvement in the Process/Operation of the section to increase the efficiency.
Planning of Pre commissioning / Commissioning Activities Scheduling, Mark- up of systems, Flushing Plan, Checklist generation, Liquidation of Points, Safe Start up and Plant Performance Guarantee run ( PGTR )
Optimization of the Process section by setting parameters effectively and Monitoring.
Conversant with developing PFD, UFD & P&IDs and Datasheets.
Conversant with Hazardous area classification.
Fire Protection Philosophy- Active & Passive Fire Protection strategy etc.
Conversant with Pipeline design Fire Water Demand Calculations
Development of HSE philosophy and Fire / Safety protection philosophy
Conversant with preparation of interlock summary and description, logic diagrams, cause and effect matrix.
Working Knowledge of Risk assessment software ( PHAST RISK,PHAST ) Conversant with PIPELINE Studio, Pro-Dus (In-house software) for Line sizing,
Preparation of Safety Study related Documents like Fire and explosion analysis, Escape Evacuation and Rescue Analysis Report. Flare and Vent Study, Gas Smoke and Dispersion Analysis, Vendor document reviews.
Proper Coordination with the Maintenance Schedule for Day to Day Activities by follow up pg. 4
SAFETY STUDIES:
Worked as Loss Prevention Engineer/Chairman in the multidisciplinary HAZOP team and Carried out HAZID and PSHER session.
Below is the PHA activities Performed: -
PROJECT CLIENT ROLE
Poly Propylene Project Mangalore Refinery Petrochemicals Limited, Mangalore
Brahmaputra Corporation
Petrochemicals Limited, Assam
Participation
CDU/VDU Packages Integrated Refinery Expansion Project, Kochi
Bharat Petroleum Limited, Mumbai
Chaired
GTG Unit Integrated Refinery Expansion Project,
Kochi
Chaired
Utilities Section Integrated Refinery Expansion Project, Kochi
Chaired
Kochi-Coimbatore-Salem-
Erode –LPG Pipeline
Project.
Bharat Petroleum Limited Chaired
Multi-Product Pipeline –
Erugur Devangottai Pipeline
Project
Bharat Petroleum Limited,Kochi Chaired
Sulfur Forming and
Handling section & SRU
Unit
Bharat Petroleum Limited,Kochi Chaired
Delayed Cracker Unit Bharat Petroleum Limited, Kochi Chaired KOC-GC-31 KOC,Kuwait Technical Safety LEAD &
Co-ordinator for the Session
HAZID Review KOC GC-
31
HAZID Review
KOC,Kuwait
Indorama, Nigeria
Technical Safety LEAD
PSHER Review Audit GASCO, Abu Dhabi Coordinator and participation Audit –
Commissioning Phase
Accident Investigation
Audit
Numaligargh Refinery Limited Team Member, Process Safety
RAPID RISK ANALYSIS:
(a) Integrated Refinery Expansion Project, Kochi:
Finalization of Plot Plan and Licensor, initial analysis carried out to ascertain risk associated with the Unit as a Primary assessment in-order to reduce Major changes during detailed engineering. Performed for the entire integrated refinery Complex, Kochi Comprises of Mother Unit CDU/VDU, NHT/CCR, ISOM, SRU, DHDT, VGO-HDT, LPG treating session etc. pg. 5
(b) Ramagundam Fertilizer Project, Andhra Pradesh: Risk Assessment Study carried out for Ammonia, Urea Plant Licensed by KBR and stamicarbon. Rapid Risk Analysis study identifies the hazards associated with the project, analyses the consequences, of all likely incidents, draws suitable conclusions and provides necessary recommendations to mitigate the hazard/ risk.
(c) Cairn Energy Limited, Rajasthan:
Risk Analysis (RA) study for the new pipeline network of MDP (Mangala Development Pipeline) and associated facilities. This includes Crude Oil and Natural Gas. The study evaluates the process hazards emanating from different potential accident scenarios and analyses the damage effect for the new( Crude/Natural gas pipeline network.
SIL STUDY:
Technical Lead : SIL Study KOC-GC 31 Project and Co-coordinator for the Entire SILstudy. The Study was carried out by the SIL XLencia Software for the ISBL section of the Unit and follow up with other Disciplines for Close Out and Report Preparation. SHE REGISTER Preparation and updating as a part of tracking the documents for Entire Process Safety aspects.
FEED VERIFICATION/BID EVALUATION, GASCO ABUDHABI:
YAS MINA PIPELINE,GASCO Abu Dhabi - Lead process/Safety engineer responsible for Design review of shewahit-3 pipeline which includes cyclone separator, filter and metering skid for removal of black particles from the system.
INTEGRITY STUDY, GASCO ABUDHABI:
Integrity of pipeline, GASCO Abu Dhabi- ARKAN Pipeline integrity is checked for smooth take over from the Contractor by reviewing the Documents carrying out Site Visits and Audits and Compliance with GASCO DGS/Standards. Providing recommendations on deviation noticed with suitable corrective actions.
REVIEW OF DOCUMENTS SAFETY STUDIES – GC-31 KOC:
( a ) QRA,FERA,EERA,GSDA,HSEIA,FV,FD,( HCA ) Chemical Risk Assessment Study etc. Review of the Documents as per the Project requirement with Proper coordination Consultant
/licensor to carry out the study and provide suitable inputs for Other Disciplines .Providing Suitable Comments and suggestions including Cost reduction Measures, if any.
(b) Review of HSEIA Documents of Indorama Nigeria. ACTIVE & PASSIVE FIRE PROTECTION:
Performed Fire water spray calculations, sprinkler systems and passive fire protection, F & G detectors and other Passive Protection Systems for Oil and Gas Processing facilities. HSE Philosophy, HSE Plan, Emergency response Plan, Safety layout drawings preparation, plot plan review.
OPERATING MANUAL/PROCEDURES:
Operating Manual review of ONGC OFFSHORE PLATFORM,VASAI EAST PROJECT, April 2009
pg. 6
Operating Manual review of Vadinar-Bina pipeline project for Bharat petroleum Corporation Limited, India, Sep 2009
Vijaipur- Dadri -Bawana Natural Gas Pipeline project Review of the Operating manual for Gas Authority of India Limited, India, Oct 2009
Operating manual Preparation LPG Unit, Oil India Limited, India, Oct 2009 Responsible for preparation of Commissioning procedure / Operating Manual/ Vendor document review and Approval.
SAFE LAYOUTS:-
PLOT PLAN/EQUIPMENT LAY OUT REVIEW/HAZARDOUS AREA CLASSIFICATION:
Review of Overall PLOT PLAN for refinery/petrochemical units as per OIL AND SAFETY DIRECTORATE (OISD) norms.
Review of EQUIPMENT LAYOUT PLAN for refinery units as per OIL AND SAFETY DIRECTORATE (OISD) norms.
Responsible for review of PLOT PLAN for refinery section and EQUIPMENT LAY OUTPLAN for individual sections/Units. Checking for the logistic process Flow pattern for optimum piping run,safe separation distances as per standard, installation of equipment’s as per the process requirements and checking the flexibility of the same operational and maintenance ease also checking the layout for access to all the equipment’s and emergency exists/walk way necessary for plant safety.
3-D MODELLING REVIEW:
3-D MODELLING REVIEW – Operation Lead Engineer responsible for reviewing/checking the Pipeline Modelling for Poly propylene Unit, PP MRPL Period- Oct-Nov 2011
3-D MODELLING REVIEW – Operation Lead Engineer responsible for reviewing/checking the Pipeline Modelling for Ethylene cracker Unit, BCPL,ASSAM Period -Nov 2011
3-D MODELLING REVIEW – Operation Lead Engineer responsible for reviewing/checking the Pipeline Modelling for Poly propylene Unit, OPAL DAHEJ Period – Nov 2011.
Lead Engineer Operation for review of drawings /Pipe Modelling w. r to P& ID for safe operation flexibility of the concerned units i. e checking for adequate access for operational requirements and maintenance for all the process equipment’s which also includes instrument readability, approach to the valves and connected pipelines. Access/lay down areas for all the major equipment’s which are required during installation and shutdown. Ensured inter departmental coordination and quality standards. Attending 30%, 60%, 90% and 100% model reviews. PRE-BID ENGINEERING:
Proposal for Forzoon platform-Man hour Estimate, HAZOP study.
Proposal for Dabhol-Banglore Pipeline Man-hour Estimate
Proposal for Integrated refinery expansion project- Kochi, FEED preparation.
Proposal for ONGC-HAZIRA,SRU section
pg. 7
PLANT PRE-COMMISSIONING/COMMISSIONING:
Vasai East Development project (VEDP) OFFSHORE PLATFORM, ONGC-Mumbai. Period :April 2009 to July 2009
Gas Compressor station (GCP) for ONSHORE Oil and gas facilities, ONGC –Assam Period: March 2009-April 2009
GGS II Rudrasagar, Assam for ONSHORE Oil and gas facilities, ONGC-Assam Period: August 2009-October 2009
Commissioning ( Licensor ) of DHDT Section of BRPL, Assam Period: June 2011-August 2011
Commissioning of CDU/VDU II revamp project, CPCL Chennai Period: Sep 2012- Oct 2012
Vijaipur-Dadri-Bhawana Pipelines of Gas Authority of India Limited, GAIL Oct -2009
Petrochemical complex(PX-PTA) of Indian oil corporation limited, Panipat April 2006 –May 2007
Worked as Lead engineer responsible for implementation/execution and co-ordination with various agencies, vendors, clients, contractor’s etc. for the commissioning of the entire units, Effective-co- ordination in pre-start up and start-up activities for smooth Pre-commissioning, commissioning of the unit. Check-listing, Equipment inspection, trail run of pumps /compressors, guarantee test run of the units.
PAST/PREVIOUS EXPERIENCE:
Indian Oil Corporation Limited, Panipat, Haryana, India (2006-2009) Purified Terepthalic acid (PTA)
Title: Shift-In charge of Petro-complex (PX/PTA)
Pre-Commissioning/Commissioning of the entire petro complex (PX-PTA) section.
Handing over the equipment’s (PUMPS/COMPRESSORS) to maintenance.
Normal Operation of the unit and trouble shooting of the unit.
Conducting Mock-Drill of the complex.
Follow up of the maintenance jobs (Mechanical, Electrical, Civil) for the pending works on daily basis.
Conducting daily meeting with the service departments for carrying out the job smoothly. Reliance industries Limited, Patalganga, Mumbai, India (2004-2006) Aromatics Complex
Title: Panel/Field in charge (PX –Unit)
Smooth operation of the unit, Trouble shooting of the section, Start-up /Shut down, Emergency shutdown of the units and operating the plant efficiently.
Co-ordination with maintenance dept. to carry out maintenance activity in a planned way.
Raising work permits for the jobs, taking care of the work force by giving safety talks/training.
DMC + Implemented in Paraxylene section for effective control of the parameters for effectiveness of the unit.
Plant performance monitoring, optimisation and control. pg. 8
Manali Petrochemical Limited, Chennai, India (1999-2004)
(A unit of Southern petrochemical division, SPIC)
Title: Operation /Maintenance Engineer
Checking the process parameters are under control, taking decisions when deviation occurs
Maintain of the Logbook and recording of the parameters
Co-ordination with other service departments to carry out the maintenance activities.
Taking Emergency shutdown of the plants during abnormality.
In-charge of other offsite facilities ETP, Nitrogen, Boiler section,WWTP, Storage area PERSONAL DETAILS:
Date of Birth: 18.12.1977
Nationality : Indian ;Permanent Address : Chennai, TamilNadu Marital status: Married
Languages Known : Tamil, English, Hindi, Malayalam, Basic French ( A1 Level –AFM)
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