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Assembly Line Engineer

February 27, 2018

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Contact Mail :

Contact Mobile No: 960*******

Career objective

Focused in working with a very dynamic and challenging environment, which would instigate my thoughts and interests in that domain.

Core Competencies

Good in People Management.

Line balancing and Single piece flow,

Lean manufacturing Training

Good Knowledge in TPM

New plant assembly line set up

Good Knowledge in KANBAN, 5S.

Productivity improvement by Debottleneck the critical process

Professional Experience:

A competent professional with nearly 10 years of experience as production engineer:

June 2008 to Dec 2010 : Sakthi auto components

Designation : Production In-charge

Company Profile : Manufacturer of steering knuckles.

Feb 2011 to till date : Gilbarco Veeder Root India Private Limited, Coimbatore

Designation : Production engineer

Company Profile : Manufacturer of fuel dispenser, global pumping unit and metering unit

Work competency:

Planning and Execution of all assembly parts as per the customer requirement

Manpower planning and resolve their issue (Union and contract based Employee)

Production movements in SAP.

Marinating the 5S discipline and Safety in shop floor

Maintain the OTD and OEE above 95%

Productivity improvement by debottleneck the critical process

Process improvement by reduce the in-process rejection

Schedule adherence as per the commitment in monthly plan

Increase the first pass yield in all assembly line

Completed internal auditor course for ISO :9001 - 2008

Implementing lean concepts for productivity improvement

Line balancing layout modification to reduce the throughput time

Industrial engineering activities (time study, method study)

Implementation of poke-yoke systems

Low cost automation proposals and execution

Jigs and fixtures planning and development

Rejection reduction from 8% to 0.3% by Single piece flow implementation

Defect part handling through MRP process (DBS).

To be reduce Internal quality PPM Through QSB Rejection Market

Industrial engineering activities (time study, method study, VSM)

Prepare daily production plan.

Knowledge in machining process.

POKE YOKE in existing / New manufacturing assembly line


Improved productivity by meter calibration kaizen. For that I recognized for “Star Employee Award”.

In pumping unit subassembly two bin system was implemented by myself.

For customer complaint, Shadow board (Part presentation) is designed and implement

Cost reduction: Fixture developed from old one instead of developing new one, it saves around 15K (stator first operation machining).

Operators are level loaded by Lean technique.

Preparation of process solving reports (PSP)

Implemented Conveyor based single piece flow assembly line with 88% line balancing from traditional Batch production assembly shop - Productivity improved by 30%.

Conceptualized & implemented KIT KART for assemblies which increases the main line assembly flow and flexibility for multi-product in a single line.

Implemented production KANBAN for sub-assemblies in Supermarket - Improved main line productivity by 20% & reduced main line stoppages for sub-assembly shortages by 100%.

Reduced testing time by 50% through Lean technique.

Reduced material cost of product by 1.9% through VA/VE.

Reduced material cost of product by 1.6% through in-sourcing & in-house assembly of compone

Educational Qualification



Board/ university

Year of passing

Grade/ percentage



State board




Muthayammal polytechnic college

State board




National Institute of Business management

National Institute of Business management



Personal Information:

Father's Name : T. Viswanathan

Date of Birth : 22-01-1990

Nationality : Indian

Gender : Male (Married)

Language Known : Tamil, English

Permanent Address : 4/111 Indira Nagar,

Periyeri (PO), Attur (Taluk)



I hereby declare that all the information furnished above is true to the best of my knowledge.

Place: Coimbatore Yours faithfully


[V. Sabarinathan]

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