JOHN L. DANIELS
Lancaster, PA
Cell: 610-***-**** www.linkedin.com/in/john-daniels-7094b22b ac4knv@r.postjobfree.com
Vice President of Operations
Twenty plus years of experience in heavy manufacturing with steady promotions within Operations. Successful at driving change and continuous improvement in both Union and Non-Union environments. Rigorous implementation of World Class Manufacturing principles to improve operational results in multiple environments through a focused, change-driven approach.
CORE COMPETENCIES
Lean Manufacturing
Labor Negotiations
Productivity Improvement
Sales and Ops Planning
Heavy Truck Assembly
Footprint Optimization
Change Management
World Class Manufacturing
Project Management
PROFESSIONAL EXPERIENCE
Casual Living Unlimited LLC, New Holland, PA 2017-2018
Vice President of Operations
Responsible for safety, quality, cost and delivery for manufacturing operations and provided strategic leadership for the New Holland site.
Improved attendance from 35+% absenteeism to less than 4% by installing and enforcing new attendance policy
Led the organization to ramp up and down capacity to support a 150% fluctuation in seasonal demand
Developed S&OP planning tool to maximize OTD and reduce lead times to customers
Launched new product portfolio for first time in several years
Created Operational Boot Camps to assess quality and productivity data and create actions to improve
Dormakaba, Reamstown, PA 2015-2017
Vice President of Operations
Responsible for all Purchasing, Supply Chain, Manufacturing Engineering, Quality and Operations for North and South America including 6 manufacturing sites in the U.S and Brazil encompassing 3 Regional Directors, 50 Salary and 230 Hourly.
Developed footprint consolidation plan for region to maximize manufacturing synergies
Built business case and improved intercompany pricing and margin for Brazil
Worked with local unions to negotiate new labor contract at 2 sites
Improved working capital as a percent of sales across area
Ramped up production at Revolving Door facility to deliver $12 million in revenue annually
Instituted project to consolidate lock offering to meet market demands and improve lead times
Entered into agreement with 3PL provider to save $150,000 annually in transportation costs
CNH Industrial, New Holland, PA 2007 – 2015
Plant Manager/Director: NA Ag Manufacturing, New Holland, PA
Engaged Leader responsible for staff of 9 direct and 70 indirect salary as well as 600+ hourly in a 710,000 sq. ft. facility encompassing 3 buildings and 65 acres. Manufacturing processes included extensive laser, fabrication, machining, welding, paint and assembly areas.
Processed $45 MD of steel and 1.6 million castings to produce over 16,000 units and 800,000 standard hours annually
Launched brand new Round Baler for first time in over 10 years and launched a new Disc Mower Conditioner during same period with zero impact to end customer
CNH Industrial, New Holland, PA (Plant Manager cont.)
Drove plant change and improved World Class Manufacturing audit score by 63%
Instituted staff changes that focused on establishing and driving World Class Manufacturing principles
Balanced 2 Commercial Brands in S&OP Process for order fulfillment and scheduling and changed build structure from ‘Build to Forecast’ to ‘Build to Order’
Managed 380+ suppliers: 8,000 purchased parts, 18,000 make parts and built business case to insource all 3PL functions equating to 100+ additional jobs
Set strategic direction for the Plant’s 5 Year Plan
Achieved certification in ISO 50001 and maintained OSHAS 18001, ISO 9001 and ISO 14001
Plant Manager/Director: NA Ag Manufacturing, Benson, MN
Drove plant through culture change while focusing on World Class Manufacturing and Lean techniques while developing, coaching and reassigning staff of 7 direct and 51 indirect salary, and 450 hourly across 5 facilities locally.
Responsible for over $450M in revenue annually for company
Secured approval and executed $27M for Capital investment including building expansion
Actively managed 2 distinct product Platforms across all international regions and all disciplines
Achieved certification in ISO 14001 and OSHAS 18001 as well as ISO 50001
Installed 2 new paint systems by managing multiple contractors to meet critical timeline
Increased production across all products including 600% increase in Cotton Harvester production, while also expanding core business by insourcing Cotton Drum technology
Achieved aggressive international shipment commitment by working with international logistics on EXIM Bank funded shipments
Plant Manager/Director: NA Ag Manufacturing, Dublin, GA
P&L responsibility for site producing 6,000 tractors with $85M in total material cost annually where I successfully ramped down production and closed facility without any impact to volume, delivery or quality.
Achieved 1 year without lost time injury safety milestone
Launched 4 new models including 8N Retro Tractor and India Kit Tractor
Reduced overall inventory by 30% over a 12-month period
Developed optimal manufacturing plan based on rolling commercial requirements across 12 product families while working with international supply chain to ensure timely deliveries and schedule attainment
Condensed 2 offsite inefficient warehouses into 1 consolidated location
Operations Manager: NA Ag Manufacturing, New Holland, PA
Responsible for day to day operations of 710,000 square foot manufacturing facility and staff of 7 direct and over 55 indirect salary and 500 hourly personnel in Agriculture Equipment Manufacturing.
Operations include laser cutting, fabrication, machining, welding, assembly, paint and finishing
Involved in $32 million building expansion and new paint system implementation projects
Managed relocating 6 product lines from sister manufacturing facility into existing footprint
Mack Trucks, Inc., Macungie, PA 2000 – 2007
Area Manager: Production
Responsible for 1 million square foot facility producing 30 Class 8 trucks daily on off-shift.
Function in Plant Manager capacity for 2nd Shift operation
Directly responsible for 21 staff employees and over 270 UAW bargaining unit employees
Developed team of new-hire and existing supervisors and engineers
Handled all HR, quality, manpower and security issues during shift
Processed grievance, termination and harassment issues in a Union environment
Responsible for meeting launch dates and quality milestones of new model truck
Mack Trucks, Inc., Macungie, PA (cont.)
Business Team Leader: Production
Responsible transitioning plant from a one to a two-shift operation.
Organized and implemented start-up of 2nd Shift production for the first time in facility’s history
Responsible for interviewing, hiring, and staffing 2nd Shift
Coordinated training of over 150 new hire UAW bargaining unit employees
Responsible for all aspects of production for 2nd Shift
Unit Manager: Continuous Improvement Processes
Managed approximately 60 employees and was responsible for meeting daily transfer rate
Organized and led team effort to combine two cab lines into a single assembly line
Unit Manager: Cab Assembly Engineering
Involved in production ramp up of new model from 4 to 18 units during introduction phase
Work with Tier 1 and Tier 2 suppliers on quality, fit, and function of cab components
Pirelli Tire Corporation, LLC, Hanford, CA 1998 – 2000
Productivity Systems Engineer
Responsible for designing, implementing and maintaining new incentive system in USWA plant.
Managed team of engineers in restructuring labor standards and installed new work measurement system
Increased productivity 22% plant wide and reduced manpower nearly 20% without negative
impact on production volumes in strong union environment
Coordinated capital installations including new equipment purchases in excess of $1 million
Handled all grievance issues related to manpower and was successful in arbitration cases
H.B. Maynard & Co., Inc., Pittsburgh, PA 1995 – 1998
H.B. Maynard was a consulting firm specializing in Industrial Engineering and Lean implementations including work standards, plant layout and process improvements.
Industrial Engineering Consultant
Involved in projects at 36 different manufacturing sites utilizing the complete MOST Industrial Engineering Software System.
Directed team of engineers in implementing a plantwide labor system, including methods improvements, at two Navistar International assembly plants
Installed labor-planning model with standard data sub-operations at AmTran Bus assembly plant
EDUCATION
Master of Business Administration, Supply Chain Management Major
Lehigh University; Bethlehem, Pennsylvania
Bachelor of Science, Industrial Engineering Technology
University of Dayton; Dayton, Ohio