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Plant Manager Lean Manufacturing

Location:
West Haven, Connecticut, 06516, United States
Posted:
April 28, 2018

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Resume:

Paulo Dellanoce

ac492b@r.postjobfree.com

Celular: USA 203-***-****

INTRODUCTION: MULTILINGUAL, HANDS ON EXPERIENCE DEVELOPING BUSINESS AND ENGINEERING SOLUTIONS FOR MANUFACTURING PLANTS IN USA, BRAZIL AND MÉXICO WITH RELATIONSHIP WITH MAJOR CAR AND TRUCK MANUFACTURERS. MULTIPLE EXPERIENCE WITH M&A, PLANT START UP AND BUSINESS EXPANSIONS WORKING WITH MULTI-FUNCTIONAL TEAMS IN THE ORGANIZATION.

WORK EXPERIENCE – KEY ACCOMPLISHMENTS

NOVACAPRE - Tultepec - México (2013-present)

GENERAL DIRECTOR

Bus Manufacturer for multiple chassis (VW, Navistar, MB, ISUZU, HINO, Hyundai, GM, FORD. 500 employees.

KEY ACCOMPLISHMENTS:

Successfully Implemented TPS (Toyota Production System) with full concept of Lean Manufacturing which lead to 40% inventory reduction, also reduced delivery lead time by 30%. Through “design for manufacturing” program could reduce raw material cost by 26% and improve labor productivity by 25%.

MAHLE - Lerma – México (2009 – 2013)

PLANT MANAGER

Bearings and Bushing Manufacturer for OEM and Aftermarket. 450 employees, Customers: GM, FORD, CHRYSLER, ALLISON, MAGNA, ETC

KEY ACCOMPLISHMENTS

Coordinated the shut-down of US Plant (Ohio) moving to Mexico location in record time (6 months), PPAP more than 1000 part-numbers with major OEM customers. Constructed Building 5000 m2, implemented Lean Manufacturing concept with increase in productivity by 30% and increase process verticalization generating Value ADDED by 40% with impact in profitability between 30% and 60% (vary by product)

MAHLE - Trumbull Connecticut (2000 – 2008)

OPERATION & ENG. MANAGER

Small Engine Blocks for Motorcycle, Chain Saw,180 employees, Customers: Harley Davidson, Polaris, Stihl, Husqvarna.

KEY ACCOMPLISHMENTS:

Developed first high performance 4-stroke engine block for professional machines (chain saw, trimmers). Utilize NIKASIL coating patent process for Motorcycle engine without liner. Engine life increase by 40%

FEDERAL MOGUL – Sumter – South Carolina (1991 – 2000)

PLANT MANAGER

Diesel Engine Pistons for major Truck Manufacturer. Customers: Caterpillar, Cummins, Mack Truck, Scania, Volvo, Navistar. 950 employees

KEY ACCOMPLISHMENTS:

Developed Patents (Inventor) for new concept Steel Pistons for Diesel Engines. The developed concept is utilized until today in almost 100% of Diesel Engines for classes 8 and up for all major Truck Manufacturers in the world.

Successfully built 2 plants in SC with 60% of original budget (from US$ 35 to US$ 21 million), started up both plants operations in South Carolina which included complexes processes (Foundry, Friction Welding, High Precision Machining, EDM, etc.). Accomplished costs incentives negotiating with local Government for labor training and lease to buy Building construction and got special financing terms with machine vendors from Japan and USA.

EDUCATION/MAIN COURSES

●Metallurgical Engineer - Faculdade Engenharia Industrial (FEI) Sao Paulo - Brazil

●Kepner Tregoe (International Training Institute) - Certified Instructor in Trouble Shooting & Analytical Detection

●Business Administration - Getulio Vargas College - Sao Paulo

●Lean Manufacturing, Specialist

●TPS – Toyota Production System, Specialist

●Value Stream

●Constraint Management

●EVA - Economic Value Added

●Kaisen and other Continuous Improvement Techniques

●Patent Office: Inertia Welding Processes for Pistons - Articulated Piston - Inventor

●QS-9000 - AQP/Internal Audit/Document Control/FMEA/SPC

LANGUAGES

Fluent in English, Portuguese, and Spanish.

CITIZENSHIP & WORK PERMITS

USA and Brazil citizenship. Permanent Resident Work Visa in Mexico



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