CV
Instrumentation and DCS Commissioning Manager
Closed loop & Boiler tuning
Name: ALI KOHLA
E-mail: ********@*****.***
Tel No. (Mobile): (002) 010********, (002) 011********
(Home): (002-**-*******
EDUCATION: University of Alexandria, Faculty of engineer (Nuclear engineer 1980)
NATIONALITY: Egyptian.
Date of birth : 18/07/1957
Languages : Arabic and English
Marital status: Married
Summary of Qualifications
30 years as INSTRUMENT/DCS ENGINEER (construction & commissioning) the last 10 years works as DCS closed loop tuning and DCS Commissioning Manager.
*** Boiler closed loop tuning.
*** YOKOGAWA CENTUM CS3000 DCS TCP/IP/VNET network
*** Alstom P320 DCS controllers Step 5 & Step 6 with windows XP OS, GPS system, worst case shutdown PLC, Fiber Optic data high way network (S8000 bus), Fiber Optic Ethernet (TCP/IP network)
*** ABB Advant AC800M Industrial windows XP, AC450/AC70 controllers with Fiber Optic data high way network (Master Bus 300), Fiber Optic Ethernet (TCP/IP network), LHMI
DCS software and hardware activities for Steam Turbine, Gas Turbine, Boiler, and all auxiliaries controlling involved in monitoring and troubleshooting including:
1-DCS loop check, console graphic & console database.
2-DCS logic design and commission using function code.
3-Closed loop controllers and PID Control loops tuning.
4-Binary input /output cards and analog input / output cards.
5-Computer skill, WIN98, WIN NT, VBasic & MS office
Calibrate Instrumentation equipment including electric, electronic, pneumatic and hydraulic systems such as: -
1-Level measuring and control: - (level transmitters, indicators, switching, magnetic level indicators and magnetic level switches.)
2-PLC, Smart transmitters, Inductive switches, Shaft axial position indication.
3-Pressure measuring and control: - (pressure transmitters, indicators and switches also same for diff.. pressure.)
4-Temp. Measuring and control loops: - (PT100, Thermocouples)
5-Closed loop controllers and PID Control loops tuning.
6-Pneumatic and electrical actuators.
7-Turbine speeds measuring and control, Turbine vibration measuring.
Professional experience:
October 2016 to October 2017:
(Alstom India Alstom ALSPA P320 DCS series 6)
Closed loop controllers and PID Control loops tuning (Steam turbine and auxiliaries) at Solapur (India) steam power station of 1 units * 660MW for Alstom DCS ALSPA P320 series 6..
June 2016 to October:
(HHI CO. with YOKOGAWA DCS CENTUM VP Japan)
I&C / DCS closed loop controllers and PID Control loops tuning, for CENTUM DCS VP for Jeddah south Power Station super critical 730 MW each units (4 * 725 = 2900 MW) super critical MHI boiler HHI Co. (at Jeddah / SA)..
February 2015 to June 2016:
(YOKOGAWA DCS CENTUM VP Japan)
I&C / DCS closed loop controllers and PID Control loops tuning, for CENTUM DCS VP for Giza North Power Station 2250 MW Combined Cycle consists of 6 gas turbines 250 MW each (GE), 6 heat recovery steam generation (STF BOILER), 3 steam turbines 250 MW (Ansaldo) and auxiliaries (at Giza / Egypt)..
Jan. 2014 to February 2015:
(YOKOGAWA DCS CENTUM VP Japan)
I&C / DCS closed loop controllers and PID Control loops tuning, for CENTUM DCS VP for Banha Power Station 750 MW Combined Cycle consists of two gas turbines 250 MW each (GE), two heat recovery steam generation (Ansaldo), one steam turbines 250 MW (Ansaldo) and auxiliaries (at Banha / Egypt).
February 2011 till May 2013:
(Alstom France Alstom ALSPA P320 DCS series 6)
Boiler tuning, Closed loop controllers and PID Control loops tuning (Boiler, Steam turbine and auxiliaries) at Shoiaba (Saudi Arabia) steam power station of 3 units * 400MW (total 1200MW) for Alstom DCS ALSPA P320 series 6.
March 2009 to February 2011:
(YOKOGAWA DCS CENTUM CS3000)
Closed loop tuning & DCS Commissioning Manager, for CENTUM DCS CS3000 for NUBARIA 3 (Egypt) Power Station 750 MW Combined Cycle consists of two gas turbines(GE) 250 MW each, two heat recoveries steam generation (STF Co.), One steam turbines 250 MW (ALSTOM Co.) and auxiliaries.
April 2008 to March 2009:
(PSP Co.- Alstom ALSPA P320 DCS Series 5 & Series 6)
I&C / DCS Commissioning Manager, for Alstom P320 DCS in Kurimat 3 Power Station 750 MW Combined Cycle consists of two gas turbines 250 MW each, two heat recoveries steam generation (CMI Co.), One steam turbines 250 MW (MHI Co.) and auxiliaries.
Design of the logic of RO desalination plant from OTV (15000 mt3/hr) consists of intake pumping station (4 pumps), Dissolved Air Floatation (16DAF units), 12 Gravity Filters, 10 booster pumps, Reverse Osmosis (12 RO units) and post treatment plant.
April 2007 to April 2008:
(ABB Mannheim-Germany, ABB ADVANT AC800M DCS)
Working at Manheim-Germany for FAT of pumping station at Shoaiba (Saudi Arabia) included logic modification and test.
September 2005 to April 2007:
(Alstom France / PSP Co.- Alstom ALSPA P320 DCS series 5)
I&C / DCS Commissioning Manager, for Alstom P320 DCS series 5 at Nubaria Power Station 1500 MW Combined Cycle consists of four gas turbines 250 MW each (Siemens Co.), four heat recoveries steam generation (ALSTOM Co.), Two steam turbines 250 MW (MHI Co.) and auxiliaries.
My responsibility as I&C / DCS Commissioning Manager includes:-
Closed loop controllers and PID Control loops tuning.
Boiler tuning, Plant coordinator control tuning.
Loop check for all I/O signals.
Function check for all equipment controlling from DCS which including closed cooling water pumps, service water pumps, circulating water pumps, HRSG equipments logic, Diverter Damper logic, interface signals between DCS and turbine DCS and coordinator control.
Start up and commissioning the plant.
Guide DCS stuff which includes 4 engineers and 2 technicians during all the commissioning period.
1/1/2005 to September 2005:
(Invensys Systems Italia)
Control Systems Commissioning Manager, for Foxboro DCS in Cairo North Power Station 750 MW Combined Cycle consists of two gas turbines 250 MW each (MHI Co.), two heat recoveries steam generation (NEM Co.), One steam turbine 250 MW (Hitachi Co.) and auxiliaries.
My responsibility as DCS Commissioning Manager includes:-
Loop check for all I/O signals.
Closed loop controllers and PID Control loops tuning.
Function check for all equipment controlling from DCS which including closed cooling water pumps, service water pumps, circulating water pumps, HRSG equipments logic, Diverter Damper logic, interface signals between DCS and turbine DCS and coordinator control.
Start up and commissioning the plant.
Guide DCS stuff which includes 4 engineers and 2 technicians during all the commissioning period.
1/11/2004 to 1/1/2005:
(Egyptrol Co.)
Control Systems Engineer Manager, control systems design and commissioning manager.
14/9/2004 to 25/10/2004:
(ABB Mannheim Germany Co.)
Commissioning engineer for I&C / DCS for water transmission system project at Saudi Arabia including ADVANT AC450/AC70 controller, field instrumentation, variable speed pumps, RTU (SCADA SYSTEM) and automatic change over between main power / emergency power medium voltage switch gear.
2003 to 14/9/2004:
(Egyptrol Co.)
Control Systems Engineer Manager, control systems design and commissioning manager.
2002 to 2003:
(Alstom Co.)
DCS commissioning engineer for ABB DCS "ADVANT 450" control system in the upgrade of Aswan High Dam Hydro Power Plant control system. (construction & commissioning)
Including 16 Advant 450 controllers with three Unix OS, two windows NT OS, Gps system, worst case shutdown PLC, Fiber Optic data high way network (Master Bus 300), Fiber Optic EtherNet (TCP/IP network), LHMI, loop check and identify most of the software, hardware, and wiring problems not only in Alstom control cubicls but also in the field.
2000 to 2002 June:
(Bechtel Co.)
Instrumentation and DCS commissioning engineer for BAILEY DCS control system ( BAILEY INF90 DCS SYSTEM) at Sidi Krir(Alex.) units 3&4, steam power station 2 * 320 MW, loop check, commission & design all software logic, data base, and graphic for turbine, boiler, pumps and all auxiliaries, control system commission, trouble shooting and DCS system set up.
Feb, 2000 to November/2000:
(Pgesco CO.)
Instrumentation and DCS commissioning engineer for BAILEY DCS control system (BAILEY INF90 DCS SYSTEM) at Sidi Krir(Alex.) units 1&2, steam power station 2 * 320 MW, loop check, commission & design all software logic, data base, and graphic for turbine, boiler, pumps and all auxiliaries, control system commission, trouble shooting and DCS system set up.
1998 to 2000:
(ElectroTharwat & Cegelic CO.)
Instrumentation and DCS commissioning engineer for BAILEY DCS control system (BAILEY INF90 DCS SYSTEM) at Sidi Krir (Alex.) units 1&2, steam power station 2 * 320 MW, loop check, commission & design all software logic, data base, and graphic for turbine, boiler, pumps and all auxiliaries, control system commission, trouble shooting and DCS system set up.
1990 to 1998:
Senior Instrument Engineer & DCS - Rabigh Steam Power Plant, Saudi Arabia, responsible for ABB 11D Gas Turbines, turbine, compressor and combustion chamber instrumentation include automatic load control (ALC), temperature control, speed control and sequence system control (secontic) ; Fuel Treatment plant (Alfa-Laval) with seven centrifuges plus auxiliaries systems with telemcanique Programmable logic control (PLC) Allen Bradley and ScreenWare computer graphics.
ABB combined cycle with PROCONTROL P14 & P13, DCS system. Software technique using VAX station, completely computerized system.
Combined cycle 4 GE Gas turbine, 1STEAM TURBINE with MARK V AND BAILEY DCS.
TOTAL COMPOUND CYCLE POWER = 1125 MW
12 GAS TURBINE * 60 MW +3 STEAM TURBINE * 135 MW
6 * 250 MW =1560 MW STEAM TURBINES (MHI)
Total Power = 2685 MW
1989 to 1990:
Senior Instrument Engineer - "Nova Co." For metal production.
1/7/1983 to 1989:
Instrument Engineer - Steam power station at Misir El-Ameria spinning and weaving Co.
Responsibilities included: Turbine, Boiler, cooling towers, pumps and all auxiliaries Siemens /Sulzer. Refrigeration plant 1500 m3/hr (Sulzer) with six units including compressor, evaporator, condensate system and shield water syste.
1/7/1980 to 1/7/1983:
Instrument Engineer - " Baibko Co." company for plastic production
OVER SEAS TRAINING:
1-Attended one month training at USA for BAILEY DCS SYSTEM (INF90) and GENERAL ELECTRIC (GE) turbine DCS control system (MARK V) for GAS TURBINE and STEAM TURBINE
2- Attended one month Siemens training course at West Germany for Siemens Control Systems and Saacke Burners.
3- Attended one month Sulzer training course in Switzerland.
4- Attended one month ABB training course for Gas Turbine at Rabigh.
5- Attended one week ABB training course for PROCONTROL at Rabigh.
6- Attended 21 days ABB training course for combined cycle at Rabigh.
Eng./ Ali Kohla
EGYPT, Alexandria
Agamy El-Bitash, Old Clinic Street from El-Bitash St., 2nd street Vila Kohla
Tel No.: (002) 010********, (002) 011********
E-mail: ********@*****.***