Cnc Engineering

• Curriculum Vitae

Name : Bagul Sandip Panditrao Perm. Add.:A/P-Kasare,

Address : C/o Gogawale Vasudha Tal-Sakri,Dist-Dhule FLAT NO 604,A1,GENESIS Pin-424310.

Alandi Road,Wadmukwadi,

Pune-412105.

Email ID : *************@*****.***.

Cell No. : +91-992*******/976-***-****

CAREER ASPIRATION-

To secure challenging position in a professional organization which provide me creative environment to apply my Engineering (Mechanical) skills and Knowledge to contribute to achieve organization goal. SUMMARY OF SKILLS & EXPERIENCE-

DME with experience in CNC Machine Shop Operation,Planning of CNC machining component in the field of Engineering,Automotive companies

Educational Qualification.-

Diploma in Mechanical Engineering from Govt Polyt. Dhule with (62.06%) in 2003

HSC Science from Nashik Board with first class 61.67%

SSC (Technical) from Nashik Board with first class 69.06

Successful training has been given to new operators on Advance 5 Axis DMG Mori Seiki CNC Turn Mill (NT-5400,NT-4500),DMG-DMC 80 FD Mill Turn Machine.They have only 1 to 2 yrs of Experience in CNC.

Operating/Setting/Programming CNC-MACHINING,CNC TURNING,CNC- MILLTURN DMG,CNC TURNMILL with FANUC/SIEMENS/MAZAK CONTROL.

Successfully develop New Cell with advance Mori Seiki CNC Turn Mill –Fanuc Control,DMG-MILLTURN DMC 80 FD CNC Machine with Siemens Control Series 840 D Solutionline.

Develop new High Speed Separator and Decanter component on CNC machines using Advance Tooling with help of Edge Cam software and Manual Programming.

Continuous modification of process (Jaws, Tooling etc ),to reduce setup time, Improve productivity.

Preparing process sheet, separate file for new component including Tooling, set up- Cycle time for each set up and validate from Engineering department.

Continual feedback and update Training about machine, Tooling, Component to operators.

Weekly plan (period program with movex system) for each component as per customer requirement and availability of Man v capacity with optimum utilization.

Effective implementation of Poka-Yoke to avoid manual error.

Implement new tooling -instead of solid carbide end replace indexable inserted drill end mill body. To minimize changing lead time.

Very good command on PRO-E,MASTER-CAM.

Good command on AUTO CAD.

Familier with ALPS System -SAFETY,QUALITY,DELIVERY,COST. ALPS –ALFA LAVAL PRODUCTION SYSTEM-Implement by SWEDEN ALFA LAVAL which is Regulate all over Factories globally in the ALFA LAVAL. Using ALPS System daily plan on each work station,daily Performance meeting,weekly Improvement meeting, card raised by each Team Member regarding Safety, Quality,Delivery, Cost

Daily Plan Actual verses output.

Documentation as per ALPS System like-PRP,DMAIC,Kaizen,5’S Implementation- Audit,Safety Audit.

Individual KPI for each Team Member.

Develop new supplier for special Tooling to reduce cost. WORK EXPERIENCE-

ALFA LAVAL (I) Ltd Dapodi Pune. ( Since February 2006 to till date) Company Profile :- Sweden based ISO 9001-2000,ISO14001 Company. High Speed Separator Manufacturing.

Decanter Manufacturing.

Process Equipment Manufacturing.

Designation :- MANAGER

Department. :- High Speed Separator-CNC

Job Profile :-

• Jaws, Fixture Design, Tool selection.

• Program run by EDGE-CAM on 6 axis CNC DMG-DMC 80 FD.

• Probe Calibration / Setting, Chuck Balancing, Zero offset on Machine with help of Probe,3 D-Calibration.

• Solve minor maintenance Problems independently on CNC Machines like Tool . changing, Pallet changing with DECKEL MAHO II .

• Rework any Critical Job-Operation which is return from assembly.

• Changes Tooling’s whenever required to Reduce cycle time.

• Inspection of Parts using Tesa mic, Outside/Inside Micrometer range from 0 to 600mm,various bore dial gauges, Vernier, Height gauge etc.

• Continuous improvement for Tooling’s, Cycle Time, Quality.

• Modification the Process of Components to minimize Set up of component to Increase the Productivity of Machine.

• To attend and solve problems for mating parts at Assembly stage.

• Attending technical problems related to production, Internal Quality and to solve with help of Cell Status Board.

• For Supplier Quality/Rejection/deviations coordinate with Support functions.

• Effective utilisation of Manpower.

• Maintaining good housekeeping by implementing 5’S practice all level.

Creating environment for Kaizen improvement in every month.

Support to Support function for Performance meeting and Improvement meeting.

Supporting to Team Managers for Delayed MO’S,Movex daily Production Report fill up.

Fixtures/Mandrels rework with help of cad-Program-Jaws/ Tool selection and Turning on DMG/NAKAMURA.

Safety

• Member in Safety committee for First Aid.

• First Aid Auditor for overall HSS Factory.

• Nearmis – I got first place Award.

• Suggest and Implement Safety Tackle for component lifting on DMG Design, develop and follow-up with help of Support Function (V good co-ordination with each support functiuon)

PRP (Improvements)

Projects Running-

1.To minimise Tooling-Inserts consumption cost.

-To develop Trapezoidal Threading Insert with Three cutting Edge instead of two cutting edge from Verdex Cutting Tool to minimise 50 % cost.

-Use RCMX/RCMT inserts instead of Single Point Cutting Tool.

-Replace window milling Brazed cutter and use RCMT indexable insert with Cartridge.

-Also replace solid carbide End mill, Drill, Chamfer cutters with indexable head, inserts. Bowl Balancing-

-Find out root cause to check form-each geometrical reading on CMM and go to set up wise for each component which is assembled.

Concentric Pumps(I) Pvt.Ltd.Pune. (Since Nov 2004 to Jan.2006) Company Profile : UK based TS-16949 Company.

Manufacturing of water/oil pumps for Diesel engine, heavy vehicle Customer : John Deere, Damler, Vista, Mack, Tata Cummins. Designation : Associate

Department. : Production, Assembly

Job Profile :

• Development of new parts in CNC machining cell & setting Time- standards.

• Able to operate/setting/ CNC Turning (ACE, LMW-FANUC CONTROL)VMC (LMW) center independently.

• Manage daily Production Target.

• Knowledge of, Kaizen.

• Zero rejection done using Poka-yoke at each stage Assembly of Pump.

• Preparing Standard Operating Procedure, Control plan.

• Rejection Route cause analysis.

• TS 16949 Documentation

• Maintaining good housekeeping by implementing 5’S practice all level.

Radheya Machining Ltd .Pune. (Since July 2003 to Oct 2004) Company Profile : Manufacturing of Automotive Parts. Customer : Mahindra and Mahindra, Carraro (I) Ltd. Designation : Trainee Engineer

Department. : Production

. Job Profile :

• Able to operate/setting CNC Turning, VMC center

• independently.

• 100% inspection at final stage and dispatch.

Attend Quality related Problem at customer stage.

PERSONAL PROFILE

Name : Bagul Sandip Panditrao

Date of Birth : 5th March 1982

Marital Status : Married.

Languages Known : Marathi, Hindi, English.

Father’s Name : Late Shri Panditrao Bhaorao Bagul. Hobbies : Listening Old Song, Swimming.

Strength : Hard Working, update knowledge with Advance Technology.

Current CTC :-7.0 lac

Expected CTC :- 30%

Total Years of experience :- 12 yrs

Notice Period :- 2 months can be minimise 1 month

Current Location :- Dapodi,Pune.

Place - Pune

Date - 05/04/2017 Sandip Panditrao Bagul

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