Engineer Mechanical

JAVED AHMED ABDUL KARIM SHEIKH

S/o: ABDUL KARIM

Plot No: 49/1,R.S.No.54/2A,Aazam Nagar, Mobile: +91-814******* / 727-***-****

Belgaum (Karnatak State), Pin: 590 010. E-mail: ********@*******.***, **************@*****.***

PROFESSIONAL & TECHNICAL QUALIFICATION:

Diploma in Mechanical Engg. From Government Polytechnic, Pune, University.

ASNT Level II – in PT/ RT

Trainings: Training of Suppliers Quality Improvement Programme

Supervisory Training in Safety

Computer Literacy:

Versatile with MS Windows (word & excel)

Basic training in AutoCAD 2000.

JOB PROFILE: QA/QC ENGINEER

Experience summary:

Twenty eight years experience as QA/QC Engineer for welding on piping, pressure vessels/ tanks, fabricated stacks, fabricated structural steel, ducting and Non destructive testing in India & abroad.

Fully conversant with codes and standards like ASME section VIII, section IX, ASME B31.3,API 650,API 1104, AWS D1.1,BS,IBR standards.

Conversant with welding process such as SMAW, GTAW, FCAW,SAW etc. conversant with welding material of various grade, type such as P1,P3,P5,P8 etc and welding consumables for carbon steel, alloy steel, stainless steel.

Review WPS, PQR, WPQ and Engineering specifications and conversant with quality procedures, ITPs as per project requirement.

Various inspections of welds such as Penetrant testing and Radiography interpretation.

Vendor inspection of Pressure vessels, Reactors, Exchangers, Chiller package with piping, Scrubber package with piping, Flare package with piping, Pressure parts of Boilers such as Steam drum, Water drum, Evaporator assembly, Economizer assembly, Super heater assembly. Etc as per project specification, ITPs.

Incoming material inspection at site such as Pipes, Fittings, various types of Valves, fabricated equipments, Structural, Raw material like MS/SS sheets/plates, structural sections, and electro-mechanical instruments as per standard codes, Review of material / mill test certificates and preparation of confirmatory/non- confirmatory Inspection reports before installation at site.

Offering RFI (Request for inspection) to client’s inspector for final inspection & approval before installation at site.

All static equipments & Rotating pumps installation inspection and getting final approval from client’s inspector.

Preparation of final QC Dossiers/Packages for client’s final approval & submission.

Career Summary:

Mechanical Engineer with more than 34 years of experience in operations and Quality Assurance with large manufacturing set up. Expertise in handling quality concerns including inspection in shop floor and at different vendors as well as at various sites ensuring compliance with ISO 9001/ISO9002 standards and accurate calibration.

Proficient in managing assembling, commissioning activities at various locations of Petrochemical/Refinery plants, Iron/ Steel plants, Chemical plants, Utility plants of different reputed clients. An effective communication with strong analytical,problem solving and organizational abilities.

WORK EXPERIENCE:

Sl. No

PERIOD

ORGANIZATION

LAST DESIGNATION

1.

March 2013 to July 2014

Daelim Saudi Arabia Co. Ltd.(Yanbu,KSA)

QC Mechanical Supervisor

2.

July 2011 to Dec.2012

G.A. Fabricon,Pune

Production & QC Manager

3.

June 2010 to

Dec. 2010

STRABAG Qatar W.L.L.(Qatar)

Senior Mechanical Engineer.

QA / QC.

4.

May 2006 to

Dec. 2009

Saudi Arabian Kentz Co. Ltd.(KSA)

Senior Mechanical Engineer.

QA / QC.

5.

Jan 2002 to May 2006

Thermax Ltd. (Boilers & Heaters Division),Pune.

Senior QAC Engineer.

6.

Dec 1998 to Nov 2001

Thermax Engineering Construction Company Ltd., Pune

Site QC Engineer and Safety Engineer.

7.

Sept 1997 to Oct 1998

Baramati Radiators, Baramati.

QC Manager.

8.

May 1992 to June 1997

Various Clients

(Plz refer section 8)

Self (Freelancing) Services.

9.

Dec 1977 to April 1992

Thermax Babcock Wilcox Division Ltd., Pune.

Senior Inspection and Coordination Engineer.

10.

Oct 1976 to Nov 1977

Mahindra Electro Chemical Products Ltd., Pune

Shop Supervisor.

11.

Dec 1974 to Jan 1976

Technomat Industries, Pune

Junior Engineer.

JOB DESCRIPTION & ACTIVITIES:

1)M/s Daelim Saudi Arabia Co. Ltd. EPC contractor in Yanbu, Saudi Arabia.

Activities: QC Mechanical Supervisor for “YASREF –EPC4, Hydrocracker Project”

Coordinate with execution team regarding inspection & Testing as per project inspection & Test plan.

Coordinate with third party testing agency, client QC personnel on inspection & testing activities.

Supervising Quality Control functions for the project as per requirement (of Mechanical Equipments : static/rotary, Piping, Painting, Insulation)

Coordinate & follow up for corrective action at job site.

Monitoring inspection progress, review reports & documentation and verify upon completion of work that all requirements have been met and the required quality records have been collected & filed. Preparation of RFI Matrix documents as per client’s requirement for final submission.

2)M/s. G.S. FABRICON

Activities: QC Manager for Shop Fabrication.

Monitor, guide and supervise detail manufacturing activities in order to ensure

optimum utilization of manpower, consumables, facilities and cost effective on

time delivery of products like tanks, pressure vessels, heavy machine structures,

auxiliary piping (steam piping &feed water piping) as per client’s specs.requirem

ent.

Responsible for implementation of quality control procedures and plans for pro

viding more efficient work and maintains quality standards.

3)M/s. STRABAG Qatar W.L.L. in Qatar.

Activities: - Senior mechanical QA/QC engineer for their prestigious client “SHELL”

GTL project at Ras Laffan plant.

Final preparation of Documentation (Internal & Vendor’s/Supplier’s) as per Asset Data Management (ADM) before submission to client approval.

Preparation of final Tagging of all equipments in various trade like Mechanical/Electrical/instruments/Telecommunication for CCR Central Substation, HVAC, CCR Lab, Workshop & Warehouse sections as per Asset Data Managt.

4)M/s. S. A. Kentz Co. Ltd. Reputed EPC contractor in Saudi Arabia.

Activities: - As senior Mechanical Engineer QA/QC, worked successfully for JCP Project in King Fahad Industrial Port in Jubail & in Greenfield Plant Jubail Chevron

Phillips.

Vendor inspection as per ITP, Specification and Drawings of fabricated items prior to dispatch at site.

Incoming material inspection as per Specifications and Drawings.

Offering RFIs to client as per ITP and getting clearance for further process.

Monitoring site inspection and making surveillance reports for preventive and

corrective action during installation of equipments.

Inspection of all pipe lines as per P & IDs/ ISO Drawings and preparation of

Punch list in respective areas like Ethylene,Benzene, Styrene and Utility

Plant & Submission of punch list feedback to construction people & monitoring

the rectification & corrective action for final completion.

● Hydro test witnessing as per Test Packs & inspection of equipments /components

after installation w.r.t. RFI schedule & preparing records.

Worked for SIPCHEM Project in King Fahad Industrial Port, Jubail,Saudi Arabia.

Receiving material of Chiller,Scrubber,Flare, Dock safety packages inspection.

Equipments insp.(valves,fittings,Tanks/Piping)atsupplier’s place as per ITP,and

Preparation of final Vendor Packages for handing over to Client.

Hydro test witness of piping as per Test Packs ( c.s./ss/hdpe) and offering final

Inspection to client.

Worked for INTERNATIONAL DIOL CO. in BDO-APU plant & Truck Loading

Plant, Jubail, Kingdom of Saudi Arabia:-

Vendor Inspection of Pressure Vessels, Exchangers, Structural items (columns/

beams/frames/railings/gratings etc.), Piping/ Fittings (cs/ss), manual Valves,

Motorized valves, Control valves at different Vendors as per project specs.&ITPs.

Incoming Material Inspection & offering to client for getting clearance at site

before installation.

Co-ordination with Purchase dept./Vendor/Site management & monitoring the

completion of job with final QC Dossier from Vendor.

Preparing Equipment Packages and walk down with client’s operation team for

Mechanical completion & getting certification from client.

5) M/s. THERMAX LIMITED. (Boilers & Heaters Division), Pune, India.

Activities: -Senior QAC engineer worked for different projects in manufacturing plant.

Incoming material (Pipes, fittings, plates, beams, channels, angles etc.,) inspection as per specification & drawing.

Material stamping for identification & traceability as per specification requirement.

Stage Inspection like fit-up of fabricated piping, fabricated structural items & equipments before full welding.

Final dimensional Inspection after full welding & finishing of all piping layout as per drawing as well as all other fabricated items like Tanks, Vessels, Structurals & other equipments.

Witness of hydro-test of piping, vessels, Tanks

Making the final Inspection reports for submission to third party / client.

Preparation of Inspection Dossier as per Quality plan for submission to client.

Performance test of feed water pumps, chemical dosing tank pumps, other rotary equipments, valves as per specifications & dimensional Inspection of all above equipments as per drawings.

Periodically carrying out Audit at supplier’s shop as per ISO 9001:2000 requirement.

6) M/s. THERMAX ENGINEERING CONSTRUCTION CO. LTD. Pune, India.

Activities: - Site QC engineer at different Sites as per following.

Reliance Petroleum Ltd., Refinery, Jamanagar, Gujrat.

Vardhaman Acrylics Ltd., Bharuch, Gujrat.

Hindustan Lever Ltd., Pondicherry.

Pratibha Syntex Ltd., Indore, M.P

Aksha Optifibre Ltd., Bhiwadi, Rajasthan.

Konark Metcoke Ltd., Jajpur, Orissa.

Tata Songe Iron Ltd., Joda site, Orissa

Responsibilities: -

Monitoring ground Inspection offering to IBR Inspection & getting clearance for further process.

Inspection of Vessels and Fabricated items at site Vendors as per QA plan. Also preparation of Inspection protocols like Foundation checking, Leak test, Alignment etc., and getting clearance from customer.

Scrutiny of pressure part drawings / piping drawings / equipment drawings for Radiography of weld joints. Interpretation, review & visual inspection of weld joints before and after Radiography as per WPS / PQR with respect to ASME Section IX. Record keeping of Stress Relieving & Radiography. Preparation of documents, inspection reports. Fulfilling the customers Quality audit requirement before mechanical completion of erection work and hydro test as per QAP.

Worked with ISO team for documentation and completed successfully ISO 9002 Documents.

Worked as Site Safety Officer during construction stage of Distilled Fatty Acid plant.

7) M/s. BARAMATI RADIATORS, Pune, India.

Manufacturing Industrial Radiator assemblies (Material: Brass & Copper fins)

Oil coolers assemblies (Exchangers) in Radiator assemblies.

Activities: - As QC Manager organized activities like distribution of work load among sub-ordinates as per the work schedule in the respective areas like receipt store section, fabrication and machine shop, core dept., component assly., Leak test inspection and dispatches with overall responsibilities.

Preparation of process quality plans / check sheets for in-house inspection. Conducting destructive, non-destructive tests.

Calibration of instruments, control of drawings and documents.

Development and control of jigs and fixtures.

Conducting process / product audit & quality meetings with production for corrective action about non-conformity problems and customer complaints

Conducting customer audit inspection as per their requirement (e.g. Customer –Cummins I. Ltd.)

Special Training & SQIP Certification. I had been assigned for Supplier Quality Improvement Programme training and fulfilled activities of SQIP completion & certification from the major customer i.e. Cummins (I) Ltd.

8) Engineering / Detailing work and Inspection done for the following period (May

1992 – June 1997)

CLIENT NATURE OF WORK

I.M/S. SPAN ASSOCIATES, Pune. Scrapper conveyor with auto belt filtration

System detailing.

II.M/S. PRAJ INDUSTRIES LTD.Pune. piping layout preparation &detailing of

Distillation / Fermentation plants as per P&I

III.M/S. THERMAX LTD., Pune. Pressure Vessels/Heat exchangers & piping

Layout detailing as per their specification.

IV.M/S. PLUS-ONE MACHINFAB, G.A preparation & detailing of Hydraulic Belgaum. Presses, SPM, Power packs.

9) M/s. THERMAX Babcock Wilcox Ltd., Pune, India.

Manufacturer of high Pressure Boilers, Pressure vessels, Heat exchangers with plant pipi

ng and Structural’s (as per section VIII /ASME, B 31.3and AWS D1.1)

Boiler Types: Bi-drum fluidized combustion bed, Exhaust Gas boilers,Heat recovery unit

Fired Heaters.

Activities:- worked as ‘Junior Engineer’ in Design & Development dept.(from 1977-1981)

Preparation of engineering GA drawings and detailing of Boiler,Pressure vessel,

Process heat equipment as per national & international codes like IBR/ ASME/ BS/ ISO 831.Piping layout as per P&ID of turn key projects,Ducting & Structural detailing.

Deputed as Vendor Development ‘Inspection engineer’ in Contracts dept.for inspection of fabricated items / pressure part equipments(steam/water drum,superheater/ evaporator/ economizer Headers & Coils, chemical dosing tanks Deaerator / storage Tank,Pressure piping,Soot blowers,Structurals,Ductings/Hoppers

Bought out items inspection of:-Valves as per API 598, fittings as per ASME B16.5, Feed water pumps, ID/FD fans, Electrical items & Instruments as per data sheet specification/ drawings.

Conducted destructive & non-destructive test of material identification for fabrication.

Deputed as ‘Project Engineer’(2 years period) in Chemical Process Plant division for ONGC projects having Separators, Bath Heaters,Waste heat boilers under third party inspection & consulting agencies like PDIL,EIL,IBR,H&G & Chemtech Engineers.

Activities: - Raising purchase indents as per project specifications & job requirements

For release of purchase orders from Material dept.Followup with Suppliers for right

material as per engineering scope & getting final clearance from internal QC as well

as from third party inspection for invoicing and dispatches.

Coordination & expedite with above mentioned inspection agencies, suppliers,shop QC and dispatch dept.of final inspection clearance prior to dispatch at site.

Preparation of QC Dossier, IBR folders of all Pressure parts and Bought out items / Equipments for submission to client.

10) M/S MAHINDRA ELECTRO – CHEMICAL PRODCTS Ltd., Pune, India.

Manufacturer of: - Plastic moulds for cable joints,Crimping tool for cable, packing of

Resins and Hardners in metallic packages.

Activities: - worked as shop supervisor.

Conducted manufacturing process as per procedure. Organized and supervised manpower to achieve production targets in shifts.

Fabricated items & machined components stage & final Inspection as per drawings.

11) M/S TECHNOMAT INDUSTRIES, Bhosari, India.

Manufacturer of: - Precision components, connectors etc from Round/ Hex/ Square bars of

Aluminium, Brass and SS in machine shop.

Activities: - Supervision and inspection of above components during production process.

Joined as ‘Trainee engineer’and completed the period successfully.

PERSONAL DETAILS :-

Marital Status : Married.

Age : 62 yrs

Languages known : English, Hindi, Urdu, Marathi.

Passport No : L 4511866.

Date of Issue : 05 Nov. 2013.

Date of Expiry : 04 Nov. 2023.

Date: 26-12-2017

Place: Belgaum. [JAVED AHMED SHAIKH]

Note: - Contact mobile no. : +91-814******* in Belgaum, India )

: & +91-727******* in Pune, India)

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