Design Engineer Engineering

RAKESH

******.******@*****.*** 908-***-****

PROFESSIONAL SUMMARY

* ***** ** ****** ******** Experience in Automotive and Manufacturing industries

* ***** ** ************ ********** in using CATIA V5 in Part Design, Assembly Design and 2D detailing of Tools such as Fixtures, Jigs and Gauges

1 years of Professional Engineering experience in using Unigraphics NX for designing Automotive Sheet Metal Design for BIW components such as Hood, Fender Roof and Side Doors

6 Months of Professional Engineering Experience in using SolidWorks for designing American Chopper

SKILLS

Area of Interest Production, Project Handling, Product Development, Design

Software CATIA V5, NX CAD10, SolidWorks, AUTOCAD 2D,

Analysis Tools Hyper Mesh, ANSYS

Tools & Instrumentation Fixture Assembly, Machining, Grinding, Basic Welding, Quality checking

Gauges, GD&T

Academic Qualifications

Certified in BIW fixture design and tool design

Certified in CATIAV5 and SIEMENS PLM SOFTWARE (NX10)

Bachelor’s degree in Mechanical engineering

Master’s degree in Mechanical Engineering

PRESENT EMPLOYER

Logging-In Engineering Services DECEMBER 2016 – NOVEMBER 2017

Designation: Design Engineer

Responsibilities:

3D concept designing of various jig/fixtures and Gauges as per provided components and operations

Hands on experience of assembly fixtures design and checking fixture design on different projects such as Front Pilar Assembly. Center pillar Assembly and Rear Floor Side Member

Engineering changes to Automotive and Non-Automotive components

2D detailing of design parts with proper tolerances for accurate Manufacturing

Process Layouts as per customer requirements and production cycle time

Involved in Design Approval Process with customers to freeze the design on their approval

Preparation of BOM’S using the standard material catalog provided by customers

Working Knowledge on CATIA V5, NX 10

PREVIOUS EMPLOYER:

Organization: Synergy Tech Automation Pvt. Ltd FEBRUARY 2012 – AUGUST 2014

Designation: Design Engineer

Responsibilities:

Concept design 3D finish and 2D detailing of welding fixtures and assembly fixtures

Create part drawings and detail assembly drawings for the design of welding fixtures

BOM’S creation as per customer standards and specifications

Involved in process sheet study and Gun study for welding fixture design

Manual Preparation and 3D documentation for assembly fixtures

Responsible for handling the assembly of fixtures

Participated as a member in quality checks of few manufactured parts as per design

Working Knowledge on CatiaV5 and SolidWorks

PROFESSIONAL ENGINEERING EXPERIENCE

EDX Engine Ltd, India – Internship

Job Designation: Design Engineer (1Year)

Responsible in Designing of Automotive Sheetmetal BIW components in NX CAD software

In this project we learn basis of Automotive BIW, Vehicle Develop Process and design methodologies of Hood, Fender, roof and Side Doors

Hand on experience in designing the BIW components by following OEM Standards and Specifications

Learning Functional requirements, Regulations and Gap and flushness requirements of BIW Components

Learning about Material Selection and understanding about CAE feedback and Implementation

Participated in Benchmarking, cost reduction and Quality Improvement activities

EDX Engine Ltd, India – Internship

Job Designation: Product Designer (6 Months)

Responsible in Designing the American Chopper using SolidWorks Software

First Step of this project is to make Professional Mood Board In adobe Photoshop and learn about how to import, blend images, watermarks and change colors

Second Step is to make amazing ideation sketches and able to create multiple side views for the chopper

We will work on assorted designs and finalize one of the design and start adding details to it

Once the sketch is ready we design each part in 3D model and Assemble using SolidWorks Software

Added Decals to American Chopper in Photo View 360 and Adjusting Colors and editing materials

Defining the Lighting Scheme and Rendering the American Chopper in Photo view 360 and SolidWorks visualize

ENGINEERING PROJECT EXPERIENCE

Design and Stress Analysis on Steering Knuckle of Automotive Steering System

Objective: To reduce the weight and size to achieve higher speed and power by attaining higher strength and stiffness

Part Modeling of the steering knuckle considering standard dimensions using CATIA V5

FE modeling of steering knuckle is done using 3-D elements (Tet Elements -Second order)

FE modeling is run for analysis to check static analysis

Analysis is run for varied materials under various loads such as forces and pressure, gravity and rotational velocity

Design and Analysis of V6 Engine to increase efficiency by size reduction

Objective: To design a V6 car Engine to increase the efficiency by reducing the size and weight of the Engine

Project involves part modeling of Engine components like Engine Intake Manifold, engine block, Air turbo Housing, Exhaust Manifold and a Muffler

Individual Part models are assembled to model a car Engine Assembly on SolidWorks

Develop FEA model on Hyper mesh and perform thermal Analysis

Analysis proven that size and weight highly impact the efficiency of the engine

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