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Quality Manager

Chennai, Tamil Nadu, India
November 27, 2017

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Thanjavur - 612702

Mobile: +91-994*******

professional Summary

Completed B. Tech (PT) in Mechanical Engineering with first class in December 2012 from PRIST University Thanjavur. & Completed Diploma in Mechanical Engineering with First class with Honor in June 2006 from SSP Govt College, Puttur and having 11.0 years of experience in Supplier Quality, Internal Audit, Process Audit, Product Audit, Dock Audit, CFG, CMM Metrology, Process and Final Quality & Facility and Manpower management in Automotive industries. Currently working for WALLENIUS WILHELMSEN INDIA LTD WITH ASHOKLEYLAND. Since February 2017 as Facility Manager.


A career with a progressive association that will use my knowledge, education, skills and decision-making ability and hence increase my experience with developing association.

Experience summary

11.0 years of working experience and knowledge in the following areas:

•DEMING – TQM Approach on Policy management into individual KPI

•Handling Quality function as mid-Management in organization. From Receipt Inspection to Customer custodian.

•Expertise in managing cross functional activities encompassing process deliverables in QA of vehicles, bought-out items and proficiency in coordinating with vendors, enhancing their process operations; thereby achieving the required quality level in supplies and Metrology operations like CMM & Standards room activities.

•Adept in handling process improvements and quality related activities involving resource planning, in-process inspection and coordination with internal departments.

•Conversant with latest Quality techniques such as Why-Why analysis,7 QC Tools, 6 Sigma, APQP, PPAP, PFMEA, MSA, Quality Control Plans, 8D Analysis, FTA,

•An effective communicator with excellent relationship management skills & strong analytical, problem solving & organizational abilities.

•Comprise good computer skills in MS office for reporting and presentation making


•Technical recommendation on MDV and LCV vehicles to improve Quality

•Coordinating HR for correct people recruitment for defect free operation

•Root cause analysis for improving vehicle DPV and DMPV

•Supplier process improvement and problem solving (Closure & Monitor the issues)

•SQMI and reduce supplier process variation

•Parts risk mapping and supplier capability analysis

•Quality management system (ISO/TS 16949) and audits on system and manufacturing process and product

•CMM programming and Standards room activities

•Problem solving and analytical skill on supplier part

•Deming approach for DM activities

•Vehicle build approval


Manager - Facility, From Feb 2017 to till date.


•Handling about 90 Man power for entire operation facility

•Training and empowerment to people

•Attendance monitoring and shift schedule preparation

•Defect outflow analysis

•DPV reduction analysis

•Improving product quality and straight pass %

•AVES audit monitoring for target

•Monthly review with customer

•Forecasting analysis

•P&L preparation

•Daily, Weekly and monthly MIS release to Management and customer

•Attending of daily issues and provide CAPA to Customer and communication to Management

Previous job: KAMAZ MOTORS LTD

Assistant Manager - QAD, From Feb 2014 to Jan 2017


•Vehicle quality assurance

•DPV reduction on vehicles

•Root cause analysis for improving vehicle DPV

•Handling man power for defect free operation

•New part development and supplier approval & audits

•Monitoring quality of incoming materials, in-process, final finished goods (including body mounting), testing, PDI activities and all other quality related controls

•Review systems for corrective actions on product quality / customer complaints

•Analysis of non-confirming products and ensuring corrective / preventive actions

•Selection of process and processing equipments (Jigs and fixtures)

•Implementing the rework reduction plan

•Identifying & Implementing the continual improvement process

•Reviewing & Improving the QMS system as applicable to product

•Identifying the training needs and arranging the training for the department personnel


•DPV reduction

•DMP reduction on 25T MDV vehicles

•Introduction of SQMI process for supplier quality

•Solving tyre wear issue by steering setting modification

•Manual wheel alignment process introduced in place of machine alignment

•Introduction of Gate inspection

Previous job: ASHOKLEYLAND

Senior Officer - QAD, From August 2010 to Nov 2013


•DMP reduction on LCV and MDV vehicles

•Root cause analysis for DPV reduction on vehicles

•Improving process to achieve 0MIS on vehicles

•Improving supplier part process to attain 0 line stoppage

•100% straight pass yield

•Managing contract people for defect free operation

•Training contract men for achieving target

•Supplier approval and part development activities

•Technical recommendation to supplier and part risk mapping activities

•Supplier process improvement activities

•Coordinate and initiate timely countermeasures and issue closure by interacting with supplier

•Supplier capacity analysis

•Leading the bought out components inspection team and conducting Supplier system & Process audit as per the audit schedule.

•Assessing the conformity of process to the established standards and taking corrective action.

•Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with vendors.

•Eliminating 0MIS DMP due to parts

•ISO TS 16949 Internal audit coordinator for incoming section

•Adept in handling process improvements and quality related activities involving resource planning, in-process inspection and coordination with internal departments.

•SAP POWER USER for whole quality department for establishing the SAP implementation


•Reduced major line stoppage due to rubber and rubber mounting parts

•Successfully analyze the torque tension relationship for ZAC coated fasteners in U Truck

•Green belt in Lean Six Sigma

•Successfully complete the AIR LEAK ELIMINATION IN VEHICLE through lean SIX SIGMA

Previous job: TAFE

Junior Engineer - QAD, From June 2008 to Aug 2010


•In charge for CMM

•Additional in charge for standards room

•Interacting with vendor during their visit to TAFE for CAPA.

•Coordinating with new product introduction activities.

•Ensuring zero line stoppages /stage defects in aggregate / final assembling line with frequent Interaction with vendors on metrology related issues

•Regularly following up for DICA response from the vendor and ensuring same by 100% at month end.

•Reviewing daily rejections & stage wise defects and getting CAPA for the same from vendors.

•Preparation of presentation for Monthly /Weekly Forum


•Reduced major in-house Rejections through 7 QC Tools, DOE, and Poka yoke.

•Stellar role in process rejection control at suppliers end by process study and improvements.

•Instrumental in imparting training to supplier for GD&T and common Inspection Methodology.

•Successfully complete the Bought Inspection Lead time reduction in CFT

Previous job: Wheels India Limited

Diploma Trainee - QAD, From June 2006 to June 2008


•Audits (Process, Product and Dock Audits)

•Line inspection

•Maintaining QA Records

•Shift in charge of FORD Wheel inspection

•Team member for handling customer complaint and solving the problem

•Team member in FIVE STAR Achievement team

•First sample approval and Lay out inspection

•MSA Team

•Preparation of work Instruction along with process Engineer.

•Continuous improvement activities along with team members

•SPC techniques implementation and follow-up


•As a team we have eliminate the weld rust issue by using quality circle


•B.Tech (PT) : 80.90% (2009 – 2012)

•DME : 82.50% (2004 – 2006)

•HSC : 84.75% (2002 – 2004)

•SSLC : 91.00% (2001 – 2002)

Personal Details

Date of Birth : 15 Jun 1987

Father’s Name : Mr. C. Jayabal (Late)

Language known : Tamizh & English

Marital Status : Married

Permanent address : 3/451A, V.Mangudi, Valayapettai,

Kumbakonam, Thanjavur - 612702

Hobbies : Playing Cricket, Surfing net, and Reading Idhikasa Notice period : 30 days.

I hereby declare that the information furnished above is correct and authentic to the best of my Knowledge


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