KHAN MAHMOOD ALI

(***) *** - **** ac3fiv@r.postjobfree.com Connecticut

SUMMARY OF SKILLS

Enthusiastic and highly motivated individual who excels in CAD design, DFA and assembly/sheet metal design

Hands on experience in 3D modeling, FEA simulation ( structural/thermal ), GD&T, Blueprint reading & FMEA

Participated in product development while improving quality, design, profitability and manufacturing processes

Professional skills : Solidworks Pro E CATIA V5 Minitab Microsoft office Excel Word Project

EDUCATION

Masters of Science in Mechanical Engineering May 2017

University of Bridgeport, Bridgeport, CT, USA

Coursework included: CAD engineering, advance CAM and automation, machinery/mechanical system design, advance strength analysis, production techniques & technologies, advance CAD projects and finite element method

Bachelor of Technology in Mechanical Engineering May 2015

Jawaharlal Nehru Technological University, Hyderabad, India

PROFESSIONAL EXPERIENCE

Graduate Assistant - University of Bridgeport, CT, USA May 2016 – May 2017

Responsible for mechanical lab consisted of CNC milling machine and 3D printers with machine start up procedures, programming G & M codes, basic controls and operating of machine under skilled supervision

Prepared prototypes of various research projects while assisting students with material selection, structure support and design modification to improve print reliability

Increased self-confident of students with visual and hearing impairment by providing training sessions on assistive devices in adaptive technology lab

Provided a complete support to office of disability with conducting surveys, events, proctoring and documentation

Math Instructor - University of Bridgeport, CT, USA Jan 2016 – May 2016

Provided academic support to undergraduate students in mathematical engineering concepts including Arithmetic, Algebra, Geometry, Trigonometry, Statistics and calculus both in a group or individually

Mechanical Design Engineer - Tata Motors, Hyderabad, India May 2014 – May 2015

Assisted in all phases of product lifecycle from product concept ideas through designing, prototyping and testing

Responsible for designing CAD models of precise critical components, electromechanical systems and its tooling

Developed detailed bills of material (BOM) to communicate engineering tolerances using GD&T (ASME Y14.5)

Assisted In house machine shop floor with Blueprint reading to interpret tolerances & drawings

Performed detailed structural analysis to improve BIW sheet metal for the automotive vehicle for improved design

Facilitated in assembly design, draft analysis, surface design & DFMEA activity to meet the customers requirement

Updated engineering documentation including SOP’s, ECN, plant layout & process flow charts

Maintained ERP system to track notifications, inspection and business development using SAP QM

Participated in design verification planning and report (DVP&R) as per ISO 9001 standards

Engineering Intern – HMT Machine Tool Inc., Hyderabad, India Jun 2013 – May 2014

Designed Rotary turntable conveyor with bottle guide, railing / offloading options & variable speed conveyors for automated packaging of bottles & Designed fixtures to improve process efficiency saving 30 % of throughout time

Conducted Quality Inspections on components and parts for new product and analysis of machinery line

Generated engineering documentation including detailed drawings and bill of materials for production

Worked closely with manufacturing team on design for manufacturability to improve production & design quality

Designed test and assembly fixtures along with other production and prototype parts

Updated and maintained ISO 9001 quality management system standard related documentation

Developed new product design from conceptual drawings to meet aesthetic value for marketed consumers

Trained on various non-destructive testing to eliminate defects, cracks and blow holes within production

Improved product specification using design flow chart which resulted in 60 % improved design

PROJECTS

Design / Analysis of Articulated Robotic arm for Material Handling (Pick and Place) Mar 2017

Electromechanical CAD model has been designed by considering precise manufacturing standards with 4 DOF while performing simulation using ABS, EPDM & PVC material for design optimization

Design of driving mechanism for Endoscopic instrument for surgical applications Dec 2016

Designed feasible mechanism for reduced input force to increased output results including functional mechanism for reduced clip dislodgement, Flushing port, graspers, drive & end effector assembly

Design of a Fully Automated Mechanical System of Wire Inserting Guide Nov 2015

Designed CAD Assembly of a functional automated system which includes the wire loading, block holding fixture, wire inserting guide using Actuators, wire bending and cutting, product offload, defect part rejecter & Inspection

Production of bio-diesel from used oil Apr 2015

Extracted Biodiesel by APQP technique by transesterification process resulted in reduction of CO2 & NOX emission

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