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Manager Plant

Location:
DL, India
Posted:
November 19, 2017

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Resume:

SAURABH KHARE E-Mail: ac3d7n@r.postjobfree.com Contact: +917*********

B.E. (IIT- Roorkee) in Industrial Engineering with Multi-faceted Production & Operations Experience, seeking senior level assignments in Manufacturing Operations/ Production Management with an organisation of high repute.

Professional Synopsis

A dynamic & competitive professional with 22 years of experience in Manufacturing Operations and exposure to the followings:-

Production Management Plant Operations & Management Printing & Packaging Operations

Profit Centre Operations Installation & Commissioning Cost Reduction / MIS

Plant Setup Process Engineering Manufacturing Excellence

Have been associated with Sevamob Ventures and Radico Khaitan Limited, Rampur(U.P.) as Plant Head, Falcon Technologies International LLC, U.A.E., Moser Baer India Ltd (Noida, India), NICCO Corporation Ltd (Delhi, India),Daewoo Motors (Noida, India).

Proficiency Forte

Heading operations of one of the business unit.

Exposure in High Technology Manufacturing Operations in both Indian and International arena.

Established production & process norms in significantly large global scale manufacturing plants.

Formulating long term and short term strategy in line with corporate objectives. Expertise in production and process.

A keen planner with skills in Conceptualizing, implementing systems & procedures for world-class proficiency.

Enterprising leader with ability to lead from the front to achieve organisational goals and industry best practices.

Modifications in equipment, process flow, working practices, consumables, power, etc. for controlling & reducing conversion cost per unit produced.

Executing cost saving techniques / measures and modifications to achieve substantial reduction in Operations & Maintenance expenditures and work within the budget.

Implementing strategies for building effectiveness by promoting a spirit of cooperation between team members.

Presently working with M/s Sol Lit Powertech Pvt. ltd, Lucknow (U.P.) (LED Lights – Manufacturing & Distribution)

as Head - Operations. From Aug’15.

Provide strategic direction to LED lighting business, Manage overall operations and administration of the company.

Core Competency

Employment Scan

1) From Sep’13 – Jul’15 with M/s Sevamob Ventures Limited, Lucknow (U.P.)

(Healthcare Services) as Consultant - Operations.

Spearheaded the entire project and accomplish business objectives.

2) From Jul’11 – Mar’13 with Radico Khaitan Limited, Rampur (U.P.)

FMCG – Wine & Spirits/Food & Beverages – (Glass Bottle Printing unit), as Plant Head (Senior Manager) – Operations

Accountabilities:

Oversee and manage all Printing Plant operations.

Overall responsible for Printing Plant Operations including Raw Materials & CAPEX Planning, Procurement, Production, Process, Quality Assurance, TPM, Maintenance, Project, Plant Administration, Dispatch and Logistics.

Complete planning & execution of whole range of activities including Process know-how, Product start up, Quality systems & Manpower Build up. Conceptualizing & implementing Systems & operating procedures to generate world-class quality at high capacity utilization.

Dispatching the output to internal or external customer as per the sales plan. Monitoring and Controlling the Cost of Production, action plan for keeping rejections below AOP targets.

Production Planning with respect to Volume forecast for 24 bottling tie up units of the company.

Formulating & executing production and manpower schedules / plans for smooth manufacturing of the products at the shop floor within time & cost parameters.

Devising activity ramp up by understanding the requirements, conceptualising the processes and facilities required, developing an action plan and following-up.

Exposure to all facets of business including Annual Business Planning, Budgeting, Costing.

Excellence in heading and handling Manufacturing operations, Quality & Maintenance. Demonstrated excellence System Implementation, Specification standardization, Plant Norms, Vendor Development, Process audits.

Building and sustaining an environment where quality, customer focus, cost consciousness and revenue generation are the key drivers for growth.

Using Industrial Engineering techniques in order to have effective layout, smooth product flow through well designed material handling systems & optimized manpower.

Attainments

Successfully steered the commissioning of Printing Plant & commencing of Product.

Managed the projects from concept to commissioning stage, handling project activities, working out various requirements with respect to planning, utilities, machines, process know-how, product start up, quality systems, manpower build up & logistics.

Established Production, Process & Contractual Norms with integration of KPI’s.

Implemented cost saving measures to achieve substantial reduction in terms of man days,production cost, raw materials, Packaging materials, Engineering spares, water and energy consumption.

Implement Low cost automation in the process to reduce conversion cost.

Drive projects related to O.E.E, Cycle time, Yield, Industrial Engineering & material efficiency.

3) From Feb’07 – Sep’10 with Falcon Technologies International LLC, Ras Al Khaimah, U.A.E. (Consumer electronics industry, A leading manufacturer and supplier of professional DVD/CD and BD recordable discs), as Senior Manager –Production

Accountabilities

Oversee and manage all manufacturing (discs manufacturing & printing/packaging) operations at the plant & in charge for Capacity Ramp up.

Managing & Optimising resources with the aim of creating maximum value for the company's stakeholders.

Evaluate capacity & resources required for the monthly dispatch plan, schedule production appropriately to ensure that bottlenecks and delays are avoided, Monitor deliverables and eliminate constraints.

Coordinating with quality control, involvement in product development and departmental administration.

Creating an environment for continuous improvement by keeping abreast of all the technological advancements and facilitating the improvement projects. Successful implemented 5S & 6 Sigma.

Participating in CAPA analysis for non-conformities in products and processes.

Facilitating the team on SOPs, correct shop floor practices, ensuring ISO System, discipline and safety.

Anchoring cost reduction & quality improvement projects to result in savings and reduction in quality concerns.

Worked on plant cost centre module along with CFO and COO for General Management, Manufacturing Excellence, Six Sigma, TPM and 5S.

Attainments

Spearheaded entire production operations and accomplished production objectives by planning and evaluating production activities. Participated and facilitate the process of trials for new SKU development.

Developed resource calculator for monthly dispatch plan and cost estimation calculator for management / sales.

Successfully steered the installation, commissioning and production of blue ray/Aqua Ace discs printing & packaging.

Proven record of devising and implementing quality improvisation measures viz ISO 9001, ISO 14001 & OSAS 18001.

Established manufacturing team with department structure, communication flow, responsibilities of group members and integration of process support, material planning & control and maintenance team.

Successfully facilitated and completed various Six-Sigma projects.

4) Dec’00-Jan’07 with Moser Baer India Ltd., Noida & Greater Noida (Consumer electronics industry, the world's second largest manufacturer of Optical Storage media) as Assistant Manager – Production

Accountabilities

Manage all Production operations at Plant Section and ensure a high level of operational performance with delivery compliance, Quality commitment and System Compliance.

Project Coordinator for installation & commissioning of Plant.

Identifying bottlenecks and deploying resources for smooth production flow.

Devising alternate methods for reduction of raw material consumption.

Modifying layout modifications at the existing as well as the new facility for optimum material movement and space utilization & manpower. Active member of Plant Safety Committee & Facilitator for TPM awareness.

Completed projects related to SMED, rejection control, quality improvement and cost reduction.

Attainments

Conducted time & motion study for Production in order to achieve better utilisation of machines & manpower.

Worked as a Lead Internal Auditor for ISO 9001 and ISO 14001.

Designed:-

oAnd implemented CAPA against customer complaint.

oAnd coordinated technical training programs on process related inputs and practices.

oAnd developed process for SKU’s.

5) Jan’98-Nov’00 with Nicco Corporation Ltd. Project Division, New Delhi (Petro Chemical industry, A leading Engineering, Procurement and Construction contractor serving Petrochemical industries) as Senior Engineer - Projects

Deliverables

Project co-ordination; coordinate with all in-house dep’t, client / client consultants, vendors, site for timely execution of project.Overall north zone in charge for procurement & inspection of mechanical items.

6) Aug’95-Nov’97 with Daewoo Motors, Noida

(Automobile Industry, A leading manufacturer of Cars) as Engineer - Production

Deliverables

To achieve the production target as a shift in charge through manpower planning, Inventory control, preventive maintenance and coordination with various cross functional groups by guiding subordinates.

Certifications

Six Sigma Green Belt certification by WIPRO, Middle East.

Certified by BSI (U.K.) as trained Lead Auditor for ISO 9001 and 14001.

Other Accolades

Captained of University Hostel Teams for Snooker & Billiards.

Represented College Cricket Team.

Received N.T.S.E. Scholarship.

Scholastics: B.E. (Industrial Engineering) from University of Roorkee (Presently known as I.I.T., Roorkee) in 1995.

Personal Portfolio

Date of Birth: 24th October, 1972

Correspondence Address : L1/61,Sector-B, Aliganj, Lucknow, U.P.-226024



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