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Electrical Engineer Maintenance

Chennai, Tamil Nadu, India
20000 saudi arabian riyal
January 22, 2018

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Jan **** – Oct ****

Maintenance Manager (Mechanical)

ACICO Aerated Concrete Factory

Jubail KSA

Jan 2012 – Oct 2014

Maintenance Manager (Mechanical)

ESPAC Aerated Concrete Factory

Dammam KSA

Nov 2007 – Oct 2011

Electrical Engineer (Maintenance)

Exeed Litecrete LLC


May 1996 – Aug 2007

Electrical Engineer (Maintenance)

M/S Durga Industries


Dec 1988 – Apr 1996

Electronics Service Engineer

Philips India Ltd



A seasoned, result oriented Senior Maintenance Manager with varied professional experience in multi-disciplined engineering teams with over 26 years of well-rounded experience in the field of Electrical & Electronics Instrumentation, with key functions of industrial automation and system integration, and good knowledge in PLC, AC&DC Drives, AC&DC Motors and Maintenance. Expert in control system electrical design process control and automation concepts. Specialize in project design manufacturing design improvements and team leadership.


• Responsible for Planning Factory Erecting for all Machineries, Control Panels and Cabling works.

• Directing the maintenance staff, equipment, repairs, facilities and grounds, failure analysis, forklifts, and production lines, in accordance with proper engineering, environmental and safety standards.

• Responsible for Planning for all Machineries Sensors, Motors Fixing Works

• Responsible for Planning for all Cable Tray Fixing and Cable Laying and connecting Work.

• Expert in HMI drawings and Draw all Connections

• Expert in HMI Symbols with E-PLAN Software.

• Co-ordinate with Software Persons (Germens) for programming for Commissioning

& Installation.

• Identify All Machines Electrical and Pneumatics Controls Maintenance with Electricians.

• Responsible for Planning for Pre-Preventive Maintenance (PPM) & Spare Parts of Electrical and Mechanical department.

• Expert in Making Purchase Order, Log Sheet, Shift Schedule and Job List for Maintenance department.

• Collaborate with Placing purchasing orders through FBM (Store requisition software of ESPAC)

• Maintaining & Controlling of Maintenance Electrical and Mechanical Store Stocks. FUNCTIONAL EXPERTISE

• PLC :Siemens S5 100/115 PLC, Siemens S7 300 / 400 PLC

• Operator Interface: Modicon, Inverters/AC Drive: SEW

• Control Technique: Allen Bradley, AC Drives

• Troubleshooting and Modification : SEW, Telemecanique

• Configure and optimization: AC Servo, Induction and DC Servo drives

• Erection, Commissioning and maintenance: HT and LT breakers like AB switches, OCBs, ACBs, VCBs, MCCBs, Generators, Air Compressors

• Maintenance and Troubleshooting of Electrical Equipment

• PLC and Inverter maintenance and control troubleshooting

• AAC production line WEHRHAHN machine control system maintenance

• AAC production line HESS machine control system maintenance

• Development and system integration for used ACC product line machines

• Erection work of entire plant and prepare the Store materials

• Erection of Autoclaves and Boilers



11 10


Electrical Maintenance

Department Maintenance

System Integration

Automation Control




• PLC troubleshooting, maintenance and Networking

• Frequency Inverter Programming

• Power study Analysis

• Servicing all kind of Electronics & Electronics circuit boards

• Root cause Analysis

• Reactive Maintenance

• Planned Preventative Maintenance

1 2 3 4 5

Numbers mentioned are the years in experience

Senior Maintenance Manager

Device Automation System Integration Plant Maintenance SIVAKUMAR SRINIVASAN

Email: Phone: +91-944*******




• Installed, maintained, repaired and tested equipment for plant utilization of electric energy.

• Recommended organization on whether continuous function of equipment could be risky

• Interacts with internal areas of Engineering, Operations, Manufacturing, and other groups.

• Performed general electromechanical repairs on systems and equipment, ensuring adherence to code requirements.

• Troubleshoot and install PLC's.

• Constructed different electrical equipment by using hand tools and power tools.

• Modified and developed programs in Programmable Logic Controllers (PLC) using Siemens S5,S7, and E-PLAN Software.

• Take care of company Environmental, Health and Safety, also attending seminar programs is conducting Zone corp. Abu – Dhabi.

• Updated and created electrical schematic drawings and ladder logic diagrams.

• Assisted in upgrading and starting up various machines.

• Created work lists, scheduled and performed electrical predictive and preventive maintenance.

• Installed necessary components to existing machinery for better performance

• Planned layouts installed and repaired wiring, electrical fixtures, and control equipment. Adjusted and aligned circuitry and components of Main Electronic Control Console (PLC).

• Diagnosed and analyzed problems for mechanical, hydraulic and pneumatic trades

• Installation and commissioning of PLC Controls and Electrical AC and DC Drives.


• 1987: Diploma in Electrical and Electronics - Board of Technical Education, Chennai.


• 2017 : AUTOCAD (Mechanical), CADD Centre INDIA.

• 2010 : E-Plan Professional Training, FESD Dubai.

• 2010 : EHS (Environment, Health and Safety) Training & Seminars, Zones Corp, Abu-Dhabi.

• 1988 : Radio and television Training, G.D.Naidu Charities Institutions, Coimbatore, Tamilnadu, India.

• 1992 & 1994 : Special Training of Electronics Servicing, Philips India


• Testing and Servicing of Relays, Timers and Industrial Automation Components Maintenance and Trouble Shooting.

• Skilled in analyzing root cause failure and Total Productive

• Breakdown maintenance and continuous improvement activities of Electrical & Instrumentation

• Analyzing power consumption.


• Servicing components level all type of Power supply, Inverters, UPS, Audio & Video Systems and all kind of electronics Board etc.

• Daily, weekly and monthly check on electrical and electronics equipment's.

• Pre planning and scheduling the daily, weekly, monthly jobs and shut down jobs Activities. Listing & arrangement of the spare parts, and spare regarding shut down activities.

• Preventive and productivity Maintenance of all electrical and electronics Equipment's.

• Collecting Spares Details and making PR for Purchasing Order,

• Checking and Maintaining spares& prepared Budgeting of stores

& spares.


Electrical Maintenance:

• Work in a team or autonomously to complete work orders and provide maintenance/electrical support.

• Troubleshoot and maintain PLC and variable speed drive controlled high speed production equipment and batch processes.

• Maintain the power distribution of plant equipment.

• Disassemble, repair, and reassemble equipment, using precision measurement tools.

• Interpret schematics and equipment manuals.

• Lead process improvement and initiate change.

• Analyze process data and make decisions on equipment maintenance and improvement activities.

• Perform Preventive Maintenance (PM) and Predictive Maintenance (PdM) to increase equipment reliability and up- time.

Mechanical Maintenance :

• Adhere to all safety standards

• Analyze arising mechanical problem and Troubleshoot motors, wiring and mechanical problems. Strategically suggest needed replacement for faulty mechanical components.

• Hydraulic and Pneumatic: Understand system components such as solenoids, valves, pumps, regulators, etc. and be able to troubleshoot these types of systems

• Mechanical: Troubleshoot and repair industrial mechanical systems such as conveyors, washers, mixers, ovens, etc.

• Read and interpret electrical schematics and mechanical drawings

• Neatly and accurately record required data

• Initiate and install improvement projects

• Perform basic failure root cause analysis


Client: Exeed Autoclaved Aerated Concreate Block Industries. Project Year: 2007 – 2011

Designation: Electrical Engineer and company safety Place: Adu-Dhabi, UAE

Team Size: Team Mechanical & Electrical 20 ( 16 Labours taken from outside) Project Valuation: Approximately 300 Million AED.

Erection period: Dec 2007 – Jun 2009

Vendor: WHERHAHN German. ( Fully automation with Siemens S7 400)

• Installed, Erected and Commissioning as below items in the process line. o Ball Mill, 60 Cubic meter capacity slurry Tanks 6 No’s, Mixer plant, Servo motor controlled travelling wagons, Hydraulic Operated Tilting Machine, Pneumatic operated Horizontal and Vertical Machines, Block separator machines, 120 cubic meter capacity Autoclaves, 17ton Capacity steam boiler and Automatic packing machines. Client: ESPAC Aerated Concreate Factory

Project Year: 2012 – 2014

Designation: Maintenance Manager and Company Safety. Place: Dammam, KSA

Team Size: Team Mechanical & Electrical 20 No’s (24 Labors taken from outside) Project Valuation: Approximately 275 Million SAR.

Erection period: Dec 2011 – Jun 2013

Vendor: HESS German. ( Fully automation with Siemens S7 400 software and we used ASI connection)

• Installed, Erected and Commissioning as below items in the process line. o Ball Mill, 80 Cubic meter capacity slurry Tanks 4 No’s, Mixer plant, Servo motor controlled travelling wagons, Hydraulic Operated Tilting Machine, Pneumatic operated Horizontal and Vertical Machines, Block separator machines, 113 cubic meter capacity Autoclaves, 12ton Capacity steam boiler and Automatic packing machines. Client: ACICO Aerated Autoclaved Industries.

Project Year: 2012 – 2014

Designation: Maintenance Manager

Place: Jubail, KSA

Team Size: Team Mechanical & Electrical 20 No’s (24 Labors taken from outside) Project Valuation: Approximately 30 Million SAR.

Erection period: July 2015 – Sep 2015

Vendor: Jiangsu Teeyer Engineering Machinery CO., LTD. China

• Spearheaded the process of a modifying an existing plant using tilting machine instead of hydraulic

• Initiated the change over to servo motor gear drive.

• Extended cutting line.

• We installed one bottom remover machine from china. That was semi-automatic and we converted into fully automatic

• Installed block separating machine from china using hydraulic power pack. That was semi-automatic and we converted into fully automatic.

• Installed new packing line with automatic strapping machine from china. That was semi-automatic and we converted into fully automatic.


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