Quality Assurance

PROFILE SNAPSHOT

A competent professional with around 3 years of cross cultural experience in Heat Treatment Production & Metallurgy Lab Operations, Process Improvement, Quality Assurance, Team management and Cost Reduction.

ØPreviously working at Koyo Bearings India Pvt. Limited as DIPLOMA ENGINEER TRAINEE.

ØNow working at singhal sintered pvt ltd. as FURNACE OPERATOR &SHIFT HANDLING AS A SUPERVISOR.

ØResourceful at strategy techniques for maximum utilization of machinery & manpower.

ØComprehensive knowledge heat treatment of steel, quality control and testing, production planning.

ØWell conversant with tools & systems such as 5S, TPM,7 QC Tools, Poka-yoke, Kaizen, process improvement systems and ISO system.

ØAdept in analyzing the repetitive issues with root cause solution.

COMPANY PROFILE

Now I am working at Singhal sintered pvt.ltd. an Indian company produces piston,connecting rod,rod guide,valve seat,bottom valve and many others powder manufactured materials and customer this company are both Indian & foreign.

Koyo Bearings India Private Limited is a multinational company (Having Top rank in all over world in bearing manufacturing) of JTEKT Corporation based in Japan. Koyo bearings India is a manufacturing unit of Single Ball Bearing, Taper Roller Bearings& HUB Bearings used in vehicles of Honda, Toyota, Yamaha&Maruti Suzuki. Apart from that Jtekt also involves in delivering of power train & transmission parts worldwide to all the four wheeler manufacturing giants. The group turnover of this corporation is about 200 million dollar per annum.

WORK EXPERIENCE

SINGHAL SINTERED PVT LTD - 10TH MAR 2016-CONTINUING.(HEAT TREATMENT-PRODUCTION&QUALITY)

KOYO BEARINGS INDIA PVT LTD. -1ST AUG 2014-9TH MAR 2016(HEAT TREATMENT-PRODUCTION&QUALITY)

JOB RESPONSIBILITIES

Production

ØMaintaining LPG, Methanol, Nitrogen, Ammonia Gas yards

ØProcess monitoring &controlling.

ØFurnace carbon potential checking.

ØSeasoning of furnace.

ØBurnout of furnace.

ØChecking Ammonia gas content in furnace.

ØFurnace atmosphere monitoring.

ØAbnormality handling &Troubleshooting of All machines.

ØImplementation of actual plan provided by Production control.

ØTo improve the Bekido rate &Chokko rate.

ØParticipates inTrials of LVPT & HVPT of new products under development.

ØImpart trainings to trainees about heat treatment and related safety issues.

Øoperation of boiler for steam treat ment.

Quality Assurance

ØCheck the cracks and analyze the cause using MPI machine.

ØChecking the Quality inspection after all processes like (Hardening, Carburizing,CarboNitriding,Sub-Zero treatment and also Induction hardening)

ØTo check the Metallurgical inspection like Hardness and Microstructure.

ØTo verify and update the records and documentation

ØPreparation of mould & study the microstructure inside microscope.

PROCESS HANDLED

ØThrough Hardening for material grade SUJ2

ØCarbonitriding for material grade SUJ2

ØCarburizing for material grade SAE5120

ØSubzero for material grade SAE5120

EQUIPMENT HANDLED

ØStraight through furnace(continous type f/c), Sintering furnace,Tempering Furnace, Induction hardening, Quench press, Shotblasting Machine, Sub-Zero treatment,Steam treat ment f/c, inspection equipments like Vickers Hardness tester, Rockwell Hardness Tester, Microscope (Metallographic), MPI machine, Gas Analyzer, CP Meter etc.

CAREER HIGHLIGHTS

ØIn Quality circle did many major improvements like Reducing changeover time, Hardness lower side problem in Induction Hardening, Antirust refilling etc. And got appreciation from management.

ØAwarded by Management many times for Safety & Quality- Slogans, Posters & Suggestions.

ØImplement many Safety &Quality related Poka-yoke&Kaizen on production line.

EDUCATIONAL SUMMARY

ØMatriculation from ‘ Board of secondary education, Odisha’ with 83.5% in 2009.

ØIntermidate in “Science” with 51.5% under“Council Of Higher Secondary Education, Odisha”during session 2009-2011

ØDiploma in ‘Mechanical Engineering’ with 68.32 under SCTE & VT from “ Odisha school of mining engineering keonjhar” during the session 2011–2014.

COMPUTER SKILLS

ØWorking knowledge of MS-office,MS-word,MS-excel.

ØBasic knowledge of Internet.

PERSONAL DETAILS

Name. : Chaturbhuja mahanta

Fathers Name : Mr. Alekha charan mahanta

Date of Birth : 25 mar 1994

Languages Known : English, Hindi, Odia

Marital status : Unmarried

Sex : Male

Permanent Address : At/po-Ketang,via-Dhenkikote,dist-Keonjhar

Pin-758029, State- odisha

Nationality :Indian

Place:

Date: CHATURBHUJA MAHANTA

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