Mechanical Engineering Engineer

Tushar Dhood

**** **** ***., *** ***, Detroit, MI-48201.

313-***-**** ***********@*****.*** Linkedin

Educational Qualification

Master’s in Mechanical engineering Wayne State University Current GPA-3.74 Expected: May 2018.

Bachelor’s in Mechanical engineering SGBAU Amravati University Amravati, INDIA GPA-3.75 August 2014.

Professional Experience

Mechanical Engineering Intern Silicone Concept Inc. Westland, MI 48185, USA May 2017 – Present.

•Generation of Sales Order from Purchase Orders and Formulation of raw material and creating, updating and maintaining BOM as per requirements for the job.

•Analyzing the work order and creating 3D CAD models and detailed fabrication drawings of Silicone Rubber Auto-parts, Dies and Mold as per customer requirements and assigning GD&T on CATIA-V5 & UG NX software.

•CAE Analysis of Silicone Rubber Auto-Parts using ABAQUS Software standard/explicit to verify stress level, safety factor, deformation, etc.

•Supervising shop floor activities and assisting senior design engineer.

•Production planning and control activities for Silicone tubing and Rubber molded components.

•Maintaining master Tool list and overall Equipment Effectiveness report.

•Supporting Engineers and Supervisors for their daily production activities.

Design and Development Engineer Victory Precisions PVT. LTD. Pune, India Jan 2015 – July 2016.

•Designed various Automobile and Mechanical components such as Axles, Brackets, Gears, key & couplings, cotter and knuckle joints, power screws, bearings, belt and pulley assembly etc. using 3D modeling softwares like CATIA V5 and UG NX.

•Designed vehicle interior-trim plastic components, BIW structures, motor casings and plastic module components using Part design, Generative surface design and Sheet metal design.

•Followed GD&T protocols to ensure proper assembly fit in accordance to drafting standards, generated and verified bill of materials (BOM) and provided engineering change notices (ECN).

•Performed CAE (Computer Aided Engineering) simulations to evaluate performance of various parts by using HYPERMESH.

•Enhanced skills in manufacturing techniques such as Plastic Injection Molding and Metal Die-casting with real-time integration of these components into the production assembly line.

Engineering Projects

Vehicle Frontal Crash Analysis (CAE-FEA) Wayne State University Feb 2017.

•Simulated frontal, offset, roof & side impact crash situation, positioned H-III dummy, observed results & generated 3D Plots.

•Designed CAD models of vehicle chassis, seat, seat belt and steering using CATIA V5 and UG-NX 10.

•Optimized roof structure by Patch Pattern method reducing 20% weight & composite application on bumper.

•Analyzed stress distribution throughout the chassis frame and human dummy & optimized design by reinforcing ABC pillar

resulting in a 12% reduction of forces experienced.

•Software and Standards used: HYPERMESH, LS-PREPOST, LS-DYNA and FMVSS, IIHS, NHTSA, NCAP.

FEA Modelling and Analysis of Bar, Beam, Column, Cone, and Thermal Analysis of Bracket Aug 2016.

•FE Modeling was generated for Bar, Beam, Column, and Cone as per requirements and appropriate thickness and material properties were assigned.

•Performed pre-processing - 3D modelling by using AUTOCAD, CATIA V5, UG-NX 10, create material, assign Properties,

•meshing, assigning constrains and apply load in HYPERMESH.

•Conducted post-processing - Contour plot in HyperView, Plane stress- strain, VonMises stress, Result table in OPTISRUCT.

•Calculated results - Graphical comparison of various Parameters such as Analytical and theoretical values of Stress-Strain.

Rivet Design Optimization Wayne State University Detroit, MI April 2017.

•Half Modelled Punch, Die, and Rivet for axisymmetric analysis using HyperMesh and modeled and assigned boundary conditions.

•Optimized the design of rivet assembly to achieve best secure condition performing the explicit analysis using HyperMesh and Abaqus.

•Minimized Equivalent Plastic Strain in plates of rivet assembly after performing several iterations with varying mesh type and size different rivet geometric dimensions and punch stroke.

•Software used – CATIA V5, SOILDWORKS, HYPERMESH, ABAQUS.

Certification and Activities

•Certified CAD courses at CADCAMGURU Solutions Pvt. Ltd, Pune, India. July 2014 to Jan 2015.

•Designed Chassis for Formula SAE using SolidWorks.

•Paper published on Development of Digital Fuel Level Indicator in IJRAT (Vol2, No.4. April 2014 E-ISSN- 2321-9637).

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