YOGESH CHANDARAM MOKAL

Phone, +91-880*******, +91-942*******; E-Mail: ac1nz4@r.postjobfree.com

SUPERINTENDENT HEAVY CRANES OPERATIONS PROFESSIONAL

Technically accomplished mechanical engineer with career success in mechanical maintenance activities with renowned companies. Formaly worked as Superintendent Crane Operations & Maintenance– ACT Cranes Arabian Consolidating Trading Saudi Arabia

Displayed professional excellence in implementing Crane Operations and maintenance practices to resolve maintenance issues. Driven energy conservation initiatives to optimize equipments operations costs.

Proficient in erection, commissioning, testing, maintenance & troubleshooting of equipments & utilities. Competencies in resolving breakdown issues with scientific diagnosis of cause & deploying best available rectification methodology.

Capabilities in mapping consumption pattern of spares and driving procurement initiatives to ensure continuous availability of critical spares at all times but without building excessive stocks

Team leader, trainer and a motivator with ability to integrate team efforts for optimize overall team productivity. Fine-tuned analytical and problem solving skills. Excellent communication.

SUMMARY OF SKILLS

LICCON 1 & 2 & Electrical trouble shooting Planning Preventive Maintenance Hydraulic Trouble shooting and maintenance Making manufacturing drawing of spares Assembly and installation of mechanical equipment like gear box, engine, rope drives Creation Root Cause Analysis Break Down Solutions Spares Management Cost Rationalization P.O. Creation

EXPERIENCE:

ACT Heavy Cranes ARABIAN CONSOLIDATED TRADING June 2014 to March 2015

Superintendent –Heavy Cranes (Operation, Mechanical & Electrical)

10 billion $ turnover company per year.

Managing the operations & maintenance of:

MOBILE CRANES of capacity 1200 Ton to 50 Ton of fleet of 350 numbers

LIEBHERR LTM 11200, 1500, 1250, 1160, 1130, 1100, 1080, 1090, 1070, 1055, 1050, LIEBHERR MK110,TADANO GR - 500 EX RT, 550, 600, 700, 800, & TADANO FAUN ATF 160G-5, 220 & TEREX DEMAG AC 700, 500, 100, 80, 50, 250

Crane Mobilization & Demobilization with Operator, Mechanical & Electrical Engineer

TUV, ID of Crane & operator creation as per requirement

Planning preventive maintenance & making check list for crane & follow up with maintenance, safety & Site engineer department.

Planning Crane configuration as per the customer required load to be lifted to save cost of mobilization

Customer relation & negotiation.

Inspection of cranes before hire & taking Load test, hydraulic system.

Implementation of SAP for project &giving Clear guidelines needed for identification about responsibility / support for capturing data / business expectations etc.

Preparing SOP for crane chassis operation like Driving conditions & crane superstructure operations.

HAND ON EXPERIENCE IN LTM

The term ”changing” means first fault was checked & found in electrical & LICCON errors

AGR valve changed of Liebherr engine D 936L-A6 270 KW in LTM11200

Wheel Angle Sensor Troubleshooting, changing & Setting Angle in LTM11200(9Axle)

Tele Angle sensor changing & Trouble shooting LSB add 23&29 LTM 1070(PLC: LICCON 1)

Emergency Telescoping in of LTM 1350(PLC : LICCON 2)

Assembly and dismantling of LTM 1350, 1500, 11200.

Fly Jib assembly Dismantle of LTM 1100, 1070,

Charging Nitrogen in Accumulators as per hydraulic circuit diagram of all the crane for Good performance of crane.

D 926 TI-E-A5 Diesel Engine Head cylinder Gasket Changed & Tappet setting done (Pretension 30NMNM 90 +< ̊ 70+70 +70+70=280

Company profile on Youtube

https://www.youtube.com/watch?v=uUgGF93Gt3U#t=174

Enercon India Ltd (Wind world India Ltd) APRIL 2011 – June 2014

Sr Engineer – CRANE DIVISION (Mechanical, Electrical & Operation )

5000 corer turnover in Wind energy converters And growth rate of 40 % per year.

Managing the operations & maintenance of:

LTM 1400/1 LIEBHERR TELESCOPIC MOBILE CRANES

HAND ON EXPERIENCE IN LTM 1400/1 LIEBHERR TELESCOPIC MOBILE CRANE(PLC LICCON 1)

Clutch plate and Clutch actuator changed Automatic transmission ZF 12 AS 3002 TC-Tronic with converter clutch WSK TC2 (440)

AGR valve changed of Liebherr engine D 9408 TI - E A5 440 KW

Cylinder head gasket changing of Diesel engine D 926 TI-E A4, Liebherr: D 9408 TI-E A5 (Pretension 30NMNM 90 +< ̊ 70+70 +70+70=280)

Tappet setting of Liebherr: D 926 TI-E A4, Liebherr: D 9408 TI-E A5.

Trouble shooting of Hydraulic equipment in LTM 1400/1

TY Guy rope changing of LTM 1400 rope Ø 46 mm X 54meter having 10 clamps.

Trouble shooting Suspension problem & Nitrogen Charging. SUSPENSION TYPE Cross wise.

Hydro-Pneumatic cylinder (relapse cylinder) repair seal changing, Cylinder rod plating & assembly and dismantling & charging.

Luffing cylinder seal changing & testing.

Assembly & dismantle of Axle with intermediate differential (switching in/out the wheel-drive driven via the intermediate differential) (Spiral Bevel gear).

Hoist lower Rope changing of LTM 1400/1.

Radiator & Engine cooling system cleaning with alkaline-based chelating cleaner, this is safe for use in Aluminum radiators.

Testing and inspection of crane for Luffing speed, slewing speed, Hoisting speed checking.

Testing and inspection of hydraulic pump A4VG90EP, A20VLO190, A11VO40 DRG

Testing and inspection and changing of Brakes of crane for Hoisting

Trouble shooting of ECU 4 done and changed ECU 4.

TY Frame Angle rotary encoder changing & Setting Angle in LICCON.

Performed emergency operation during LICCON system bus 2 (LSB 2) defective. Emergency Telescoping inside.

Changing of E/A Module & software download using DAY CODE in LICCON.

Electrical trouble shooting & changing Wheel angle sensor & Zero angle setting.(7 axle)

Developed TY rope of Super lift of LTM 1400.7.1 in India.

Jobs And Responsibilities Of Mechanical &Electrical Maintenance Planning

Planning spares & Preventive maintenance for LTM 1400/1

Planning Crane for Installation and commissioning of Wind Turbines WEC of E53.

Inspection of cranes before hire & taking Load test, hydraulic system.

SAP optimization project core users giving Clear guidelines needed for identification about responsibility / support for capturing data / business expectations etc.

Preparing the Inspection chart (check list) for LTM 1400

Preparing the Maintenance chart for LTM 1400

Trouble shooting & maintenance of electrical panels & equipments.

Giving training to Engineer on Hydraulic maintenance & trouble shooting & Crane PM.

Planning Crane shifting from state to state.

Developing Spares in India.

Jobs and Responsibilities as Purchaser:-

1)Preparing P. O.

2)Keeping Material description same in PO & Invoice LC payment in Bank.

3)Deciding terms & condition of PO

4)Negotiation with vendor.

5)Vendor payment & advance requisition against PO as per Payment terms.

6)Creating SES

7)Crane registration, Hypothecation & Road tax payment.

8)Keeping Material description same in PO & Invoice to avoid delay in Custom clearance.

Jobs And Responsibilities as Store Manager:-

1)Inspecting the all material against PO as per the specification / drawing.

2)Creating GRN in SAP.

3)Keeping stock spare all over India with crane for proper maintenance of Crane to minimize the delivery lead time.

HIGHLIGHTS:

1) Installation and commissioning of Liebherr make Telescopic Mobile Crane LTM 1400-7.1 crane

Specialized in LICCON & Hydraulic Trouble shooting of Hydraulic Cranes.

Testing of hydraulic cylinders Luffing Cylinder.

Emergency Crane operations Like Telescoping in emergency, Hoisting up & low. etc

Geetapuram Port Services Ltd., Raigad(GPSL) DEC 2007 – MAR 2011

Assistant Manager – Maintenance

3.6 MTPA plant of HRC with 9500 corer turnover integrated steel plant consisting of sponge iron Plant, Blast furnace, sinter plant, & captive jetty

Key Accountabilities:

Managing the operations & maintenance of:

CRANE:

Mobile harbor crane Ship to Shore Crane, Rail Mounted Gantry Crane, Barge Un-loaders, LIEBHERR 280 crane, LIEBHERR 250 crane

HANDS ON EXPERIENCE IN LHM 280 AND LHM 250

Planning spares for LHM 280 and LHM 250

Preventive maintenance of LHM 280 and LHM 250

Trouble shooting of Diesel engine problem

Tappet setting of OM 444 LA engine and MAN D 2842 LE engine.

Trouble shooting of Hydraulic equipment in LHM 280 and LHM 250

Erection and commissioning of LHM 280.

Hoist lower and open close Rope changing of LHM 250,LHM 280

Testing and inspection of crane for Luffing speed, slewing speed, Hoisting speed in hook and grab operation (Hydraulic Motor speed checking )

Testing and inspection and changing of Brakes of crane for Hoisting

Testing and inspection of hydraulic pump A4VG 180, A4VG 250, A10VO

Testing and inspection of crane for slewing, Hoisting

HANDS ON EXPERIENCE IN BARGE UNLOADERS (550 TPH)

Trolley travel Rope changing ø 40mm X 70 mtr long & ø 40mm X 50 mtr long

Open close rope changing ø 28mm X 114 mtr long

Hoist lower rope changing ø 28mm X 70 mtr long

Motor and gear box alignment of Trolley travel, Open close, Hoist lower & Long travel

Coupling changing Trolley travel, Open close, Hoist lower & Long travel

Wheel changing of Barge Unloader

Machining of wheel bore & coupling

Four Rope Scissor Grab repair & Maintenance

HANDS ON EXPERIENCE IN CONVEYOR BELT (OPEN & PIPE)

Belt changing, pulley lagging, gear box changing, fluid coupling, chutes, gates, hopper maintenance, roller changing, structure alignment and strengthening work.

Overhauling of Fluid coupling FCU 20,23.

Overhauling of Helical G B like Elecon PD 22, 28, 18, PC 31, & H3/315, H2 /355

Jobs And Responsibilities as Planner:

1. RCA Preparation

2. Maintenance Order closing

3. Item Code Creation & BOM attachment the same.

4. GRN clearing, Reservation, Gate pass for stores activity

5. Notification closing

6. Inventory Control & maintaining stock of store material

7. TPM (Documentation of all the files and folders)

8. Service Entry creation

9. Shopping cart list preparation & update of same.

10. CRS job activity making work order & drawing of job (Spare)

11. MIS Report, (Equipment Availability & Cost /MT)

12. ABB Updates (MTTR, MTBF, OEE, AVAILABILITY)

13. Material for Approval

14. Follow up from Accounts and Purchaser of S/C

15. Technical recommendation to Purchase

16. RCM Projects

17. Drawing and development & Documentation

18. S/C creation

19. Item code (codification, maintaining BOM)

20. Maintenance Business planning &. Maintenance Budget planning.

HIGHLIGHTS:

1) Installation and commissioning of Liebherr make twin drive Mobile Harbor Crane LHM280

2) Certification Maintenance training program in Nenzing (Austria) for LHM 280 crane

3) Assisting Plant Project work Erection and Commissioning of Belt Conveyor 103-D, 2000TPH conveyor

CENTURY RAYON DEC 2002 - DEC 2007

Maintenance Engineer

Key Accountabilities:

Developed & executed best practices & standard operating procedures targeting at organizational excellence; reducing downtime of the CSY plant.

Troubleshot, reduced breakdowns, ensured maximum availability of equipments, planned/executed Time & Condition based Preventive Maintenance.

Equipment Behavioral Analysis & suggestion of improvements adherent to safety measures.

Preventive, corrective, breakdown maintenance of equipment & quarterly Preventive Maintenance Scheduling.

Inventory planning & management, spares procurement & effective transaction through SAP MM module.

SOFT SKILL: AutoCAD, SAP MM, PM & PS module

Personal detail

DATE OF BIRTH : 3rd June, 1977

HOBBIES : Watching Movies

LANGUAGES KNOWN : English Marathi Hindi Arabic

PASSPORT STATUS : march 2024

Basic per Year : 76800 SR / Annually Basic[1305600 INR Annually Basic]

Expected Salary : Negotiable

Current Location : Mumbai

ACADEMIA:

BACHELOR OF TECHNOLOGY (MECHANICAL ENGINEERING) - 2002

Dr. Babasaheb Ambedkar Technological University, Lonere (Raigad)

Permanent Address : PNP Build No 4, Flat No. 4, PNP Nagar,opposite Alibag Bus stand, At Post Alibag, Dist –Raigad, St. Maharashtra Pin 402201

Contact this candidate