Mechanical Engineer Quality Assurance

WAEL ZAIN

**** ***** **** **, ******* TX, *****

Cell Phone: 708-***-****

Email: ***********@***.*********:**************@*******.***

OBJECTIVE

* ***** ** *****-** experience in the oil and gas industry as a Mechanical Engineer/Quality Assurance Engineer Professional seeking a position to apply my knowledge and expertise.

SKILLS

Microsoft Office (Word, Excel, PowerPoint).

Process Improvements (5S, Kaizen, six sigma).

Analyse machinery, reduce cost of material, tooling, cut off manufacturing time.

Knowledge and familiar with CMM Machine (Computerized Measuring machine).

NDT Tools; Hydrostatic Testing.

Enjoy working in both team environments and independently, fast learner, good analytical and problem solving skills.

Certified First Aid (CPR) Training, Fall Protection Training, Fire extinguisher.

Languages Known: English, Arabic.

Handle all NCR root cause analysis.

Preparing rework inspection reports.

Create Router& BOM on (Global Shop, Mass 500) ERP software system.

Time study for all new products lines.

Work directly with Engineering and Marketing on New Product Development .

WORK EXPERIENCE

Southwest Oilfield Products, Houston TX

Dec 2014 - Present

Industrial (Process) Engineer

Supervise the production of oil & gas mud pump consumables manufacturing.

Manage 15 CNC Machinist with responsibility for their through put, quality and safety.

Responsible for maintaining process improvement with Kaizen events and emphasis of 5S.

Do time study of products for costing.

Review production schedule, engineering specification, process flow and other information.

Working on ERP system (Mas 500,Global Shop) to control and modified products, create bill of materials, routers.

Coordinate with quality department to solve any problems about products.

Waste elimination (tooling, material, and manufacturing time).

Improve manufacturing efficiency, address production and quality issues.

Research and implement new machinery and controls.

Document all technical procedures and user guides

Troubleshoot plant issues, implement solutions, and communicate learnings.

Root cause analysis.

Lead Contracting & Trading Ltd. (Saipem), Sonatrach, Algeria

Apr 2011 – Jul 2013

Mechanical Engineer – Quality Assurance

Responsible for monitoring and controlling documents including welding summary, punch list, re-instatement, circuit blowing and more than 1600 test packages.

Review QCP, ITP, method statements.

Preparation of hydro test packages and method statement for (hydro test, pneumatic test),carry out inspections of the lines prior to testing, witness tests including cleaning, gauging, filling, pressurizing, and validate post Re-instatement of the systems.

Ensure that all constriction activities conform to the constriction codes, specifications, standards and drawings which entail welding, blasting inspection, scrutinize NDT reports and review final QA/QC dossiers.

Monitor welding operation against the requirements and project specifications.

Submit (or delegate to inspectors) reports to the QC manager.

Follow up S.T.Q and S.I for piping & machinery (robotic & static) equipment.

Ouais Group Engineering & Contracting (Saipem), Sonatrach, Algeria

Oct 2010 – Apr 2011

Piping construction Engineer

Plan and strategize the work plan for the Piping department based on the overall project execution plan and strategy.

Responsible for establishing, promoting and maintaining a safe and hazard free working environment.

Plan for the deployment and redeployment of resources for timely completion of work.

Supervise and ensure that all work activities get completed as per quality norms and as per project specifications.

Supervise the team for timely and accurate work execution.

Follow up physical piping erection activities for Plant-Units, Pipe-Racks and Tie-Ins to ensure that works is done in accordance with drawings, specifications and applicable codes.

Follow up release of piping-packages for test and reinstatement activities.

Coordinate with other engineering discipline heads at the project site to review the overall progress in work and coordinate with them to assess any hold points that originate from a particular engineering discipline.

Represent the discipline for frequent review and update meetings with the client to attend to any concerns and also to give an update on the development of work as scheduled.

Lead Contracting& Trading Ltd. (PETROFAC), Petro-Canada, Syria Sep 2009 to Sep 2010

Mechanical Engineer – Quality Assurance

Check the quality of welded fabrications for fit up, consumables, visual appearance of the weld, monitor welder performance and welding repair and advice corrective actions if required.

Reviewed ISO, spool fabrication drawings, weld map.

Doing mechanical check (punch list) and close item B (Re-instatement).

EDUCATION

B.S. in Mechanical Engineering 2009

University of Al Baath, Homs-Syria

Specialized in Design and Production Engineering

(IWE) International Welding Engineer Certificate No.0891.

(IIW) Authorized National Body: Austrian Welding Institute (SZA).

(IIW)Approved Training Body: Central Metallurgical Research and Development Institute, CMRDI- Egypt.

ASNT-Level II in Radiographic Testing (RT) valid until March 2016.

ASNT-Level II in Ultrasonic Testing (UT) valid until March 2016.

Contact this candidate