Hamid Ali E-mail: ac1ab1@r.postjobfree.com

Contact: ****-305-***-****, 0092-336-***-****

OBJECTIVE

Seeking for opportunity in progressive organization that possesses exclusive environment, competition, ample prospect of adequate challenges where I can contribute best for the benefit of organization and get opportunities for professional grooming, exposed to all types of work and enhance my managerial skills.

WORK EXPERIENCE (7+ YEARS)

1.From April 2015 to Present, Working as QA/QC Manager & Management Representative at Professional Hospital Furnishers, Sialkot Pakistan

Professional brings the complete range of Medical Instruments solutions, including Orthopaedic, Cardiovascular, Dental, Liposuction, Diagnostic, Eye, Colorectal and ENT.

Lead a quality engineering team that supports all business units during component and finished device manufacturing transfers at suppliers around the world.

Assess legacy specifications for compliance and work with R&D to update any required changes.

Perform gap assessment and facilitate gap closure with cross-functional team members, enhance company’s KPIs

Provide expert guidance in interpreting governmental regulations, agency guidelines and PHF internal policies in general and specific to transfers to assure compliance.

Understand all validation quality policy/system interfaces and dependencies between business partners and internal/external processes.

Oversee the completion of projects through the development and approval of validation schedules, project plans, master plans, validation protocols and reports for systems to support the validation plan.

Manages validation and qualification activities with Development, Manufacturing and Engineering, Quality, Regulatory and other groups on projects.

Manages the activities of assigned SMEs and contract personnel to ensure the quality of completed work.

Supervise and Control results of Forging (Hot and Cold Forging), Heat Treatment Operations

Provides technical assessment and approval for engineering and process changes.

Reviews and approves protocols, reports and data tables generated by subordinates and contract personnel.

Ensures solutions are consistent with organizational objectives.

Support, mentor, train and educate suppliers in planning and executing the validation processes, best practices

Support with metrics and reporting on critical aspects regarding the health of the overall project.

Support the development and implementation of validation procedures, best practices, and training/education programs.

Lead internal and external audits and inspections related to component and manufacturing transfers.

Eliminating customer complaints through root cause analysis like corrosion, electroplating, passivation

Provide continuous and rigorous assessment of activities and documentation to assure compliance with FDA regulations, ISO 9001, 13485, and Corporate Policy through the review of qualification and/or validation records at critical phases.

Uses full knowledge of cGMP, FDA CFR 820, Corporate Policy and industry best practices to ensure risk management, validation processes, acceptance and qualification processes, and documentation are efficient

Customers: Countries that Professional caters to include Brazil, Korea, Australia, Morocco, Japan, UK, Argentina, Syria, Egypt and Iran, to name a few.

2.2 years from 12 March 2013 to 18 March 2015, worked as QA/QC Engineer at Kubota Saudi Arabia Company (KSACO), Dammam Second Industrial City, Saudi Arabia.

Kubota is producing and manufacturing Heat & Corrosion Resistant, anti-coking special S.S Alloy Pipes, Flanges and Coils assemblies for Petrochemical, Refining, Fertilizing and Steel Industries, Kubota also provides its renowned Valves for industrials applications

Inspect and verify that the work execution and implementation are as per approved procedures, approved specifications and approved drawings, Reviewing order inquiries to assess our ability to meet customer requirements

Understand Method Statement, Project Specification, Material Selection, Failure Analysis, Root Cause Analysis, Micro structural Analysis, Sound knowledge of ferrous metallurgy, Construction and assembly of mechanical parts

Conducting, assisting, and/or follow up of Internal/External audits, Raise the non-conformance reports (NCR) in case of any discrepancy and sort out corrective and preventive actions (CAPA)

ISO 9001-2008: Ensuring the effective implementation of Quality Management System and follow Saudi ARAMCO standards, Exposure to Quality Assurance function related to ferrous metallurgy & Dimensional metrology

Laboratory activities, Follow up applicable NDT activities & Reviewing NDT reports (RT, UT, VT, PT, RT map), Mechanical, Creep Rupture, Fatigue & Tensile Testing, Chemical composition controlling by Optical Emission Spectrometer and XRF, Hydrostatic & Pneumatic Tests, Expertise in mechanical testing, metallographic examination & failure analysis

Strict follow-up of the implementation of approved Inspection Test Plan (ITP), Maintain and Manage Inspection Procedures (PQR, WPS, WQT and PWHT) as per Company’s QMS.

Cooperate with Third Party Inspectors like SGS, Intertek Moody for critical inspection of our Products.

Risk Assessment, PDCA and Yosh, Perform Procurement activities, preparing monthly scrape ratio report

Corrosion and corrosion prevention methods,

ASME Boilers and Pressure Vessels Codes, ASME sec VIII, Div 1,UW-51, ASME sec VIII, Div 1 Appendix 7, ASME E 446 Class 1 & Class 2, S3 of ASTM A608 (Stress Rupture Test), S7 of ASTM A608 (Macro etching Ring Test), A370 of ASTM A608 (Tensile Test), ASTM E165 (Liquid Penetrant Test)

Inspection and acceptance of incoming material and Mill test Certificate(MTC), physical witness, evidence and verification of material and compliance of MTC as per ASTM, JIS, ASME, EN, BS, DIN, Saudi ARAMCO and ISO standards and customer requirements.

Maintain material identification and traceability of material used for all Projects in Warehouse as well as workshop as per QC Manual-Material Identification and Traceability Procedure.

Maintain the inspection status as Accepted, Hold or Rejected for Product at Inspection areas.

Verification of Heat Number/Batch Number/Lot Number/Cast Number, Physical condition (any rust, pitting, distortion or damage), dimensions (thickness, length, width and Schedule for Pipe) and markings on the material

To perform and manage all the activities related to QA /QC management system with proper ISO standard of 9001:2008 at site, Carry out Witness Inspections as per customer requirements, Effective application of document control procedures to all ISO documents, and assure all technical documents relative to site quality control are current status.

Coordinate with the customers’ representative on all quality matters.

Ensure that Safety is properly implemented at site, Make preparation for Management Review Meetings.

Coordinate and chair the QA/QC site weekly meetings with the projects QC personnel.

Review the Project scope of work and look after the Production and Quality activities as per applicable standards and specifications, Update the welders Qualification and records, preparing the welding Summary sheets.

Interpreting Codes / Standards / Specifications related to assigned jobs, to maintain welders / welding operator’s continuity log and weekly/monthly/yearly repair rate. Daily login all the observations on the project execution in the logbook.

To prepare and certification of Welding Procedure Specification (WPS) and conduct procedure Qualification test, To maintain welders / welding operators continuity log.

To review the MTRs of welding Consumables according to ASME Code and review the Lab test reports of Procedure Qualification, Welder Qualification and welding Consumables.

To ensure welding works are performed as per approved WPS and only qualified welders performed welding works. Monitoring the Welding and Fabrication work as per drawings.

Maintain calibration record of welding machines, electrode backing ovens and all inspection tools and equipments. Implementing and completing the QA Activities and QC Plan.

To communicate welding procedures, Protrusion, Reinforcement, temperature and all other necessary documents to welding supervisors and welders/welding operators, Ensure flange to pipe fit up

Supervise the Heat Treatment (PWHT) operation for our products from start to finish at Bilfal Heavy Industries Ltd Jubail, KSA, also trained well to perform Procurement activities

Clients and Projects

Saudi International Petrochemical Company (SIPCHEM)

790 Sets of Reformer Pipes for Spare Furnace

SADARA DOW-ARAMCO

Providing Pipes (16 Coils for GK6 and 32 Coils for SMK) for Liquid and Gas Cracking Furnaces

Jubail United Petrochemical Company(JUPC), Providing 288 sets of S-Mert

Eastern Petrochemical Co. (SHARQ).

Ras Laffan Olefins Company (RLOC) - Qatar Petroleum

Abu Dhabi Chemicals Company (BOROUGE), Pyrocrak 2-2 ANK coils

Saudi-Yanbu Petrochemical Company (YANPET)

SADAF – SABIC Project: Ethylene plant, 4 furnaces, 16 radiant coils

TASNEE Project Ethylene plant, 2 cracking furnaces, 16 radiant coils.

KEMYA- SABIC Project: Olefins plant, 2 cracking heater coils

PETROKEMYA-SABIC Project: Ethylene plant, millisecond furnace, 800 MERT tubes

PETRO RABIGH-ARAMCO Ethylene plant, cracking furnace, 227 tubes

Yanbu National Petrochemical Company ( YANSAB )Cracking Furnaces (Technip/40w Coils)

Saudi Methanol Company (AR-RAZI) Steam Reformers Catalyst Support Stool 672 sets

Saudi Arabia Chevron Phillips Chemical Company LLC. (S-Chem) ), Saudi Iron & Steel Company (HADEED) - SABIC

EQUATE Petrochemical Company, Ibne-Sina Petrochemical Co ( IbneSina ), Qatar Chemical Company (Q-Chem.) & HOSCO

3.Worked around 2.5 years as Assistant QA Manager in Machine Crafts private Limited Shahdra, Lahore Pakistan

Client: Millat Tractors Limited and army artilleries: Millat Group

Assigned the tasks of planning and directing activities related with Quality development

ISO implementation, Gauges, Instruments Calibration, Understand CNC machines

Production of Tractor Parts, Production of Defense Parts

Working on Ferrous and Non Ferrous specially Steel, Cast Iron, Brass and Aluminium

Welding and Fabrication of different Metals, storage tanks, Quality Controlling

Working in Foundries, Production Management, Different Casting Techniques,

Utilization of Spectrocast for checking Chemical Composition, Dies Repair and Maintenance etc.

Application of different coatings on products to avoid Corrosion and erosion

Resourceful in mobilizing equipment & labour, identifying vendors, suppliers, interfaces to achieve maintenance jobs

Selection criterion of Raw Material,Knowledge of Materials as a Materials Engineer

Rectification of Casting Defects, Induction Furnace and Cupola Melting Furnace

TRAININGS

Certified Training of ISO 13485:2016 (Medical Devices QMS)

ISO 9001:2015 Quality Management System, ISO 14000:2004 Environment Safety

OHSAS 18001:2007 Occupational Health and Safety Management System

Got First Aid Certified Training course,Got Training of Risk Assessment, Lean, A3, Kaizen, 5S, Six Sigma

Attended the Workshop & Informative Session from SGS Pakistan Private Limited on Supply Chain Sustainability, Industrial Work Safety Standards & Requirements, REACH & Restricted Substances

Internship in Master Group of Industries, G.T Road Gujranwala, Pakistan

Non Ferrous Metals, Brass all kinds of Sanitary Products Production

Internship in K-Axis Engineering Group, Defence, Lahore

Internship as Trainee Engineer at Pakistan Railways Mughalpura, Lahore

Internship at Star Agro Engineering and Foundry Bhagatpura, Lahore

Steel and Cast Iron Products, Sand Casting, Cupola and Induction Furnace.

INDUSTRIAL VISITS

Bilfal Heavy Industries Jubail KSA, Heavy Mechanical Complex, Oil and Gas Company limited, EMCO, Qadbros, Pakistan Railways, Millat Equipment Limited MEL, Rastgar Foundry, Major Steel Mills, Chawla Aluminum, Newage Cables, QSA Surgical Instruments, Tariq Glass Industry, Gunj Glass Industry

COURSE PROJECT

Friction Stir Welding of Aluminium Alloy and Evaluation of their Mechanical and Physical Properties (Major)

Design, Fabrication & Evaluation of pressure vessels, Inspection and Testing of different Materials

SUBJECTS OF MAJOR INTEREST

Quality Control/Quality Assurance, Inspection and Testing of Materials, Mechanical Metallurgy, Welding and Fabrication

Heat Treatment and Surface Engineering, Foundry/Steelmaking

COMPUTER SKILLS

ERP System, Solid Edge, AutoCAD, C++, CorelDraw, Operating System Windows XP, Windows 10

MS Office (Excel, Word, Power Point), Internet Surfing, Smart Typing Speed

ACHIEVEMENTS

Participation in the 1st and 2nd International Foundry Congress & Exhibition (IFCE), Participation in 1 day workshop on '' Effective Communication Skills'', Participation in 1 day workshop on '' Inspirational Leadership''

Registered Member of Pakistan Engineering Council (PEC) Metal/2527HEC Scholar, PEC Scholar, Got District Merit Scholarship, Top in 12th Grade and 10th Grade in District, Class Representative till 12th Grade, Founder of HSP, and Got Dean’s Honour Roll Certificate in Graduation.

EDUCATION

Bachelor of Science in Metallurgical & Materials Engineering from University of Engineering &Technology, Lahore, Pakistan during 2006-2010 (77%)

PERSONEL DETAILS

Father Name

Date of Birth

CNIC #

Gender

Passport #

Passport Expiry

National-ity

Education From

Saudi Iqamah #

Languages

Safdar Hussain

15 Feb, 1989

34301-0986783-3

Male

MK1807831

05 NOV 2022

Pakistani

Pakistan

235-***-****

English, Arabic, Urdu

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