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Engineer Power Plant/Inspection specialist

Location:
Riyadh, Riyadh Province, Saudi Arabia
Posted:
August 31, 2017

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Name : Shaukat Mahmood Khan

Nationality :Pakistani

Specialization : QA/QC Material

Pofession : Engineer

Proposed Position : Project QA/QC Material Engineer

Contact : *****-*********

E-mail : ac13je@r.postjobfree.com

Qualification:

Degree

College/University

Year of Graduation

B.E.(Metallurgical )

Karachi University

1973

Professional Membership:

1.Saudi Council of Engineers (SCE # 49132 )

2.Pakistan Engineering Council Pakistan

Training / Certification

PGCT (Engineering )

Ist National course on material science (March 18-23, 1989 at B.Z.University Multan Pakistan

Intergrated Quality & Productivity Improvement"Organised by SMEDA Pakistan (August 12-13,2002 )

Advance studies for Procurement from Institute for Purchasing USA (ON-LINE) Dec.2009.

Dip. Project management (ALISON )Online March,2017

Inventory Control test passed (BAYT .COM) May 2017

FIELD OF WORKS. (SKILLS)

1-Quality Assurance

1.1-Project QA/QC Engineer for Power plant construction and Material Receiving inspection for Simple cycle (Gas turbines ), Combined cycle (HRSGS with Steam Turbines) & BOP.

2-Quality Control

2.1- Execution of Power plant maintenance & clearing the Punch list Items for Operational Guarantee (boilers /H RSG Units)

3-Review Documents as QMS

3.1- Review the Quality PROCEDURES for the Material Receiving, Open case inspection, Material handling,Storage as per material Hazard requirements, and developing the control documents for the Quality plan of the Contractors / suppliers for Open & Combine cycle Power Plant Projects.

3.2-Material co-ordination & documents control of Material section as per Quality procedures. Detail inspection report as UOS&D, indicate the nonconformance in compliance with the Design standard, shipping & packing lists.

4-Material management

4.1-Spare Parts and Special Tools management.

4.2-Project material Received Inspection,verification,Storage,&dispatching to the Jobsite.

4.3-Disposing/storage of Non conforming material

5- Estimation / Procurment

5.1-Material & manpower estimation for developing ER (Estimate Requisition) packages of the Projects. .

5.2-Material estimation from project Drawings developing BOM and Technical specification for procurements, pre qualification of suppliers, RFQ, Quotation collection, Review, Negotiations, issuance of purchase orders etc as per Quality Procedures.

6-Site Inspection

6.1-Quality control/Quality assurance of Welding for Steel Structure &Piping works as per defined procedure and standards

6.2-Execution /Inspection of paint, insulation works of Equipments & Pipelines in compliance with the standard design requirements.

6.3-Material selection, Inspection, leak test and Hydro test of the installed pipe line.

7- Project co-ordination

7.1-Project management, manpower, material and other resource estimation for monitoring various activities of the project. Review of Invoices subject to Material receiving and site progress.

7.1-Project management, manpower, material and other resource estimation for monitoring various activities of the project. Review of Invoices subject to Material receiving and site progress.

7.2-Project co-ordination, Invoice & cost control along with execution of Contracts. for Civil & Mechanical works.

7.3-Inspection of Fabricated material as per IFC drawings.

7.4-Installation of Equipment, Air & gas Ducts.

7.5-Production planning Execution it’s monitoring and Quality control.

7,6-Execution of corrosion prevention & decorative electro plating works along with Marketing.

8- On job Training ( Instructor)

17- Planning and execution of teaching methodology Lecturing & In plant job Training programs. (Vocational Padagogical TRAINING)

Professional Experience:

A-1….Kingdom of Saudi Arabia

1-From March 2017 to Todate

Employer Al-AMLAQ Al-MAHA Contracting Riyadh

Position Project engineer

2- From: July,2014 To: October 2016

Employeer : SAUD CONULT/POYRY ENERGY

Position : Project Engineer/Field Mechanical Engineer (Material)

Client : Saudi Electric Company

Project : Shuqaiq Steam Power Plant (SHUQAIQ -1---JIZAN)

The HFO/HCO super critical Boilers& STG/POWER PLANT-designed working with Steam at 250 bars at 537.2 deg,C. Power generation 726 x4 MW. 04 Nos.Units)

Responsibilities: Achievements

1.Quality assurance(QA) for the Material Receiving Inspection for:

Steel Structure,Piperacks,Piping material,HP,LP,steam pipe spools& Fittings.Insulation

Materials with all accessories

2-Steam Boilers Turbines,Generators, Condensers,FGD,Heavy Duty PUMPS,and other allied

BOP material with accessories including Cooling Water system, Water Treatment Plant comprised

Of GRP/FRP Piping materials.

3-HFO/HCO handling Equipment with all Pipelines pumps & Steam transforming & Traceability

equipment.

4- Water intake Pumps,Water demineralization Plant HVAC & FireFigting Equipment.

5- HFO/HCO Storage Tanks,Water Tanks.OverWater Tanks.etc.

6- Mechanical,Steel Structure,& Platforms etc for CHIMNEYS (02 Nos.)

7-Quality Control Inspection for PFP (Protection Fire Proofing )application for the Boilers &

STGs (04Nos.Units) Steel Structure.

8-WELDERS' Qualification Test & Welding Inspection for onshore Piles,pipe works & Water

Tanks (06 Nos.)

9-QA of all CIVIL Building materials including Re-bars,Fabricated Embeded Parts,Fencing

Materials with accessories & fire rated Doors & windows etc.

10 - Monitoring and verification of Material receiving for the contractors’ Monthly

Progressive Invoices.

3- From: Dec.2010 To: Jun 2014

Employeer SAUD CONSULT KSA/LAHMYER INTERNATIONAL

Position : Material Engineer

Client : Saudi Electric Company (Eastern Region)

Project :1- QURAYYAH COMBINE CYCLE PROJECT (01-05) Comprised of:

HRSGs Heat recovery Steam Generators 15Nos.(225Bar at 550deg.C)

-Steam Turbine & Generators 05 Nos.(260MW/STG)

-QURRAYAH POWER PLANT EXTENSION PROJECT Block# 06 Comprised of:

a)Gas Turbine & Generatos 03Nos.(126 MW/GTG )

b)Heat recovery Steam Generators (HRSG) 03 Nos (225Bars at 550deg.C)

c)Steam Turbine &Generators 01 No, (260MW)

Responsibilities:Achievements

1.Review the Quality Procedure for material Receiving Inspection,Material handling

Storage as per Hazarous requirements recommended by the Vendors.Developing the various

Control Documents for Material Inspection, Nonconformance Reports, Field Instruction for

Safe Shifting of material at the Job SITE.

2--Detailed Inspection as per packing list and required Technical Specification in compliance with Design Data (as per PTS) & international standards. Any non conformance like Unsatisfactory, Over, Shortage & Damage if applicable is Documented .in UOS&D report..Contractor/suppliers is responsible for its Rectification and submitting RFIM for RE-INSPECTION.

3-Quality assurance of pipes, pipe fittings & Equipments like Transformers Gas Turbines & Generators Water treatment, Nitrogen, Hydrogen generation plant and Fuel gas supply & control station Fire protection and all allied others.

4-Quality assurance for the Combined cycle project materials likely ‘Heat recovery Steam Generators (15 Nos.),Steam Turbine and Generators( 05 Nos.) with allied accessories, Pumps Electric Motors, Instrumentation and Control Equipments.Water supply GRP/FRP pipes,Fittings &Valves.Water Treatment Plant.

5-Material selection, for corrosion prevention like hot dip Galvanizing, touch up paints & paints system etc. for the site.

6-Spare parts and Special Tools and Equipments’ inspection, Storage as per hazardous requirements (AS PER VENDOR SPECIFICATIONS), co-ordination and documentation control for the handing over to Saudi Electric Company (SEC).

7- Monitoring and verification of Material receiving for the contractors’ Monthly Progressive Invoices

4 From: June 2009 To :December 2010

Employeer :SAUD COSULT KSA

Position : Project Engineer

Client : SAUDI ARAMCO

Project : ESTIMATION

As Material Engineer (Estimation) for the SAUDI ARAMCO Projects ( ER Packages ) were finalized as,

1-KING ABULLAH PETROLEUM STUDIES AND RESEARCH CENTRE (KAPSRAC) (BI-25-0013) RIYADH RESPONSIBLE FOR:

a - Sending RFQs. Receiving and Review of the Quotations, estimation & cost analysis of various items for the project.

.b- Developed ER Package for the Project.

2- KHAFJI JOINT OPERATION (KJO)Estimate was developed for

Construction of two DIESEL SERVICE Tanks AT AL-KHAFJI SOUTH JETTY

a-Sending RFQs, receiving and monitoring Quotations, estimation & cost analysis of various items for the project.

b -Developed ER Package for the Project.

3- CO2 COLLECTION & INJECTION PLANT (UTHMANIA) HAWIYA

4 -10 MW SOLAR POWER PILOT PROJECT NORTH PARK MIDRA –SAUDI ARAMCO.

5-JEDDAH REFINERY JEDDAH KSA

5- From March 17,2008 To May 31,2009

Employeer SAUD CONSULT KSA:/PARSON

Position : Material Engineer

Client : Saudi Electric Company (Eastern Region)

Project : FARAS Power Extension Project UDHAILIA( 500MW )

Responsibilities / Achievements

AS Material Engineer with SC/SEC AT “FARAS POWER EXTENSION PROJECT. for Verification of Delivered Piping material, GTG Power plant and Equipments etc as;

1-Review the quality procedure for Material receiving proper handling, storage as per hazardous requirements. Developing the various control documents likely inspection, non conformance and Safe storage/ shifting at job site as required.

2-Detailed Inspection as per packing list and required Technical Specification in compliance with Design Data & international standards and Project Technical specification (PTS). Any non conformance like Unsatisfactory, Over, Shortage & Damage if applicable is Documented .in UOS&D report..Contractor/suppliers is responsible for its Rectification.

3-Quality assurance of pipes, pipe fittings & Equipments like Transformers Generators Turbines Water treatment, Nitrogen, Hydrogen generation plant and Fuel gas supply & control station Fire protection and all allied others delivered for the Project..

4-Material selection, corrosion prevention like hot dip Galvanizing, touch up paints & paints system etc. for the site.

A---2 Assignments Finished In PAKISTAN (About 32+ Years )

1-

Employeer : SIEMENS /DEUTCHE BABCOCK GMBH

Position : Construction Reliability Engineer

Client : WAPDA Pakistan

Project : KOT ADDU Thermal Power Extension Combined Cycle #03

*Responsibilities with DEUTCHE BABCOCK GMBH (SIEMENS) for CCPP (03)

Kot Addu Pakistan

1-Worked with DEUTCHE BABCOCK GMBH (SIEMENS) AS GUARANTEE . Engineer Boiler section units 13,14,&15 combined cycle power project KAPCO KOTADDU ( Pakistan).

2- Clearance of punch list items & modifications proposed by CLIENT & Consultant.

3- Managing the 2-year Operational & Capital Spare Parts for STG, HRSG & BOP .and handing over to Client.

2-

Employeer : ALSTOM/STEIN

Position : Construction Engineer

Client : WAPDA Pakistan

Project : KOT ADDU Thermal Power Extension Combined Cycle #02

*Responsibilities with Alstom Export at Kot Addu CCPP (02) project.

1-Quality control/quality assurance of the Materials & works executed by contractors and rectification of non conformed work done,

2-Execution of Modifications proposed by Client & Consultants and clearance of punch list items.

3-Material planning & control for4Nos.HEAT RECOVRY STEAM GENERATING UNITS 11 &12.

4-Project co-ordination with subcontractors

5-Handing over Mandatory Spares to Client

6-Site representative for construction Reliability during Guarantee period.

3-

Employeer : JGC(Japan) /BD

Position : Material Engineer (Procurement)

Client : WAPDA Pakistan

Project : KOT ADDU Thermal Power Extension Combined Cycle #01

*Responsibilities with JGC(Japan) Pakistan at Kot Addu CCPP-1

Worked with JGC(Japan) Pakistan As Material Engineer to expedite the

Procurement of the Materials required at Site day to day Shortages in order to

Cope with the schedule of work at Site.

4-

Employeer : Huffaz Seamless Pipe Ind./PAK STEEL/Kentron INC./Gypsum Corp.

Position : Project QA/QC Construction Engineer/Co-ordinator

Client : As Employeer above

Project : Seamless Pipe Factory/Pak Steel Karachi/Pak Railway Communication/Gypsum

Plaster production Tauna Shareef

Responsibilities with Pakistan Steel & Huffaz seamless pipe Industries

1-As project Engineer,Planning & Execution for Installation of 4 In diameter Carbon Steel Seamless Pipe plant.

2-planning /execution of on job training programs at METALLURGICAL TRAINING CENTRE PAK STEEL.

3-Trainee’s Evaluation & Certification for Training.

4-Trouble shooting & implementation of Preventive maintenance schedule

5-Implementation of Safety measurements.

6- Material testing like Tensile strength, hardness & metallographic examination.

7- QA/QC for Welding works of Iron Making Plant.

8- Verification of installation of communication NET WORK for Pakistan Railway.

PERSONAL DATA

FATHER NAME FEROZE AHMAD KHAN

DATE OF BIRTH January 01,1952

NATIONALITY PAKISTANI

RELIGION ISLAM

Languages: URDU/ENGLISH



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