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Manager Plant

Location:
Sparks, NV
Salary:
140000
Posted:
June 23, 2017

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Resume:

Keith E. King

*** ******** **

Sparks, Nevada ***34

775-***-****

ac0y1n@r.postjobfree.com

PROFILE

Experienced Leader with domestic and international General Management accountability including, plant operations, manufacturing, Engineering process and Capital Project Management. A strong team builder and leader that enjoys the challenge of product development and taking projects from concept through to completion. A hands-on manager with strong capabilities in forming and implementing innovative and creative strategies, and dedicated to the principle of continuous improvement.

AREAS OF EXPERTISE AND EXPERIENCE

Plant Management Operations Management Logistics

Project Management New Business Development P&L Leadership

Leadership Cross-functional Contribution Team Leadership

International Experience Integration Strategic Planning

Research Training Supply Chain Management

Forecasting Marketing Coordination

Plant Engineering Process Optimization Troubleshooting

EMCC Casting process Military Leadership Training RLS Strip Roll process

CAREER HISTORY & SELECTED ACHIEVEMENTS

Interlude Consulting

Complete Plant Startup

Plant Startup 2014-Present

Plant Production & Operations

SAP and ERP Integration

Integration of plant systems

Good Opportunity to use my Plant Management skills and leadership abilities to start

my own business.

Conduct Kaizen event for plant continuous improvements

Productivity Improvements

Energy Efficiency

Automation strategy and implementation

Maintenance and support

Plant Safety

Plant implementation of Six Sigma and production plans

ISO 9001 & 14000 implementation and sustainment

Integration of software process control(Plant systems integration)

Transfield Service 2012-2014

Regional Operations Manager/Site Manager (Fortune 500 Turnaround Company)

•Extensive experience managing shutdowns in brownfield environments.

•Engineering and design, procurement and construction management services for plant and equipment, including tanks, terminals, and pipelines.

•Brownfield optimization.

•Asset management and analysis of hydrocarbon facilities and equipment.

•Well drilling maintenance services for the coal seam gas industry.

•Catalyst handling and specialty welding.

•Implemented Value Stream Mapping to decrease waste and improve Quality in automated sections of the Plant in conjunction with MVT. Batch processing was still used on the refinery floor. JIT was used in reduction of inventory (Kaban). Internal customers received 50% decrease in defects in a six-month period.

•Technical problems, solving Solid unit process knowledge and understanding of process P&ID's.

•Equipment knowledge Basic process control maintenance abilities and controller tuning capabilities. Pre-polymer and resin Aquamer Photo Sensitive Materials. Hydrocarbon testing, Methacrylate polymer testing, QA Testing of DuPont, Texaco, Ciba pigment materials.

•Perform QC testing on raw materials, in process and finished products using HPLC, GC, UV and IR. Ability to operate and maintain roller-bottles, optic cells and related in-vitro antibody production and purification equipment in support of development and commercial reagents.

•Identify and implement quality, reliability and cost improvements to support the development of improved finished products.

•03/13/12Managed 3000 employees on Turnaround status and negotiated several Union Contracts.

•Safety Plant Leader and a decrease in Recordable accidents by 75% in all three positions.

Exide Technologies

2008 to 2012

Plant Superintendent/Plant Manager 600+ Steel Workers Union Plant

(Global leader in Lead acid recycling)

•Plant QMS Leader and continuous Improvement Champion; decrease in product defects by 78% over a year’s period.

•Designed and Implemented a Waste Water system for Occidental Chemical.

•Increased the effectiveness of CAPA system for Exide Technologies. Maintenance downtime decreased by 68%.

•Increased production and profit by 15% per year in all three Plants.

•Implemented quarterly evaluations and briefings to all staff to promote staff ownership of production and quality.

•Developed and implemented a process to effectively utilize smelting furnaces and all related equipment to maximize metal (Lead) production and minimize costs.

•Insured compliance of procedures with regards to safety, quality, productivity and environmental standards.

•Developed a process to improve productivity, equipment performance, and quality of product.

•Co-chaired plant Safety Committee and insured that plant operations are consistent with USP and OSHA policies, practices, and procedures.

•Increased plant production 25% in the first year by improving quality measures and operation efficiency.

•Conducted numerous Multi-Variant tests, on raw material, to increase productivity on our plastic extruders. These Extruders (13) were used to produce our battery cases. 13 million were produced per month and we remained on budget for 8 straight months.

•Preform PET injection molding experience from Exide Technologies (and Texas Packaging).(Injection, Blow molding)

•Electromagnetic centrifugal Casting (EMCC) was implemented in our pig casting process on the refinery floor. (Continuous improvement Kaizen)

•Managed 2 blast and 2 reverb furnaces and implemented a dashboard to look at production trends on off shift production.

•Managed refinery floor for hog and pig casting. Refined metal to industry specs using various reagents. Slow crystallization using chillers and coated preforms.

•Managed 1 Major and 2 Minor maintenance turnarounds. (Brick furnaces twice a year)

•Negotiated 2 Steelworkers union contracts and was the grievance committee chair.

•Safety committee chair

Reason for leaving: Company reorganization resulted in plant closure.

Abbey Color Inc.

2006 to 2008

Plant Manager Epoxy Additives/Biological Stains 140 employees Non-Union Plant

(Chemical Specialties Company Biological Stains)

•Created tracking mechanisms for performance objectives and managed trends to develop and implement initiatives to improve performance.

•Developed and/or approved the master production schedule, shipping schedule, and coordinate production activities between shifts and other functions.

•Established quality standards and developed quality improvement initiatives for operations.

•Managed raw material, in-process and finished goods inventories and coordinated inventory requirements with purchasing consistent with inventory levels and turnover goals.

•Analyzed operations and developed procedures to insure efficient product flow. (CAPA)

•Insured that operations conformed to USP, federal, State, and local laws, rules and regulations. (SOCMA Certified), Black Belt and MVT certified.

Reason for leaving: I was recruited by Exide Technologies executive to join the company.

Texas Packaging

Operations Manager 300+ Employees Non-Union Plant 2004 to 2006

(Packaging Company)

•Developed and implemented a strategic plan to enhance cost control and increase Operations profitability, productivity and efficiency.

•Managed performance of manufacturing, supply chain, transportation, materials and maintenance.

•Developed and managed operation leadership team and improved employee relations and retention.

•Managed equipment maintenance to increase reliability and to decrease unplanned capacity loss.

•Contributed to the annual plan with targeted objectives and initiatives consistent with the company’s goals and SOP formulation.

•Managed EH&S Manager to ensure operation was in full compliance with all health, safety and environmental requirements. (TSCA, DNREC, EPA, FDA).

•Team member in developing new product line from concept to full production status.

Reason for leaving: Military Discharge Relocation

Motiva/Occidental Contract Projects – PSA methanol Plant Implementation (Syngas Usage)

and Wastewater design and implementation.

1997 to 2004

Secondary Education/Chemistry & Biology Teacher

EDUCATION

Angelo State University - San Angelo, TX

Graduate work in Chemistry

Wilmington University - New Castle, DE

B.S. in General Sciences, Chemistry

University of Maryland - College Park, MD

A.S. in Chemistry

MILITARY SERVICE

US Army - G-3 Operations 5th Infantry Division (1990-1994)

US National Guard (2006)



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