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Manager Maintenance

Location:
Hyderabad, Telangana, India
Salary:
14lakhs
Posted:
May 31, 2017

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MOHAN K. VENKATAKRISHNAN

FLAT: ***, PLOT: ***/A, UNITED RESIDENCY, DEFENCE COLONY, SECUNDERABAD, TELANGANA, INDIA-500094

+919246520397 +954*******, +914065440397 ac0kmi@r.postjobfree.com

OBJECTIVE:

Being a self-starter, I have with all humility and positive attitude climbed up the ladder in my career field. With all the experience I have assimilated through my work over the years, I wish to invest them for the growth of the organization besides adding more skills to my own tally.

SKILLS AND ABILITIES:

I attach a great importance to preventive maintenance and therefore am a trouble shooter for any type of machinery.

Possess sound Knowledge, in maintenance & projects related to Pharmaceutical, Beverage (FMCG) and petrochemical plants.

Hands on experience in Erection, commissioning, Preventive, Predictive, Shutdown and Annual Maintenance of Rotary Equipment’s in chemical, petro chemicals, bulk drugs, pharmaceutical, biotech, bottling plant, confectionary, power plant, polyesters and rubber industries.

Possess an expertise in handling equipment’s like pumps (centrifugal,reciprocating,screw,pneumatic &positive displacement-with & without mechanical seal); Compressors(screw, reciprocating & centrifugal), gear boxes, chemical reactors, fermenters, mixing vessels, heat exchangers, different types of valves, oil and bio-fuel fired boilers, chilling plant(reciprocating, screw type) HVAC, CO2 plant, Homogenizers, D.G. Set, water plant and ETP equipment’s, ball mill, double cone blender, dispersion kneader, extruders, warming and feeding mills, banbary, tube & flap curing presses(single & double mold), continuous and batch cooker, flavor mixer, kneader, rope sizer, die compression, cooling tunnel, pillow packing and twist wrapping)

Familiar to Manufacturing and warehouse practices followed universally by PEPSICO, ISO and knowledge of G.M.P.

Possess basic knowledge of Computer Operations.

A member of National Safety Council (A.P. Chapter)

Knowledge of permit systems and safety procedures followed in Petrochemical, Pharmaceutical and other hazardous industries.

PROFESSIONAL EXPERIENCE AND CORE ACCOMPLISHMENTS:

03/2016 to till date Sr.Manager Asset Care

Singhania Foods Intl .

Reporting to VP Operations

Over all in charge for mainly Utilities, maintenance and electrical department.

Planning of mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely, in compliance with GMP& WHO guidelines.

In-house refurbishment of Machineries.

Eliminated AMC’s. Effective utilization of men &machine, with zero downtime in Utility.

Vendor development& FAT for new equipment’s.

Planning of Mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely.

Inspection of structural and piping related works as per drawings and check the quality as per ITP.

10/2015 to 02/2016 HOD (Maintenance and Projects)

BIOVET PVT. LTD. Bengaluru

Reporting to VP Operations

Over all in charge for mainly Utilities vial washing, filling section.

Planning of mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely, in compliance with GMP& WHO guidelines.

In-house refurbishment of Machineries.

Eliminated AMC’s. Effective utilization of men &machine, with zero downtime in Utility.

Vendor development& FAT for new equipment’s.

Planning of Mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely.

Inspection of structural and piping related works as per drawings and check the quality as per ITP.

Key responsibility for checking the piping’s being fabricated at the yard w.r.t. ITP, erection, flushing and testing the same prior to pre commissioning activity.

11/2014 to 05/2015 DSM – Mechanical

Jacobs Engineering India Pvt. Ltd.

As Dy. Site Manager, for High Volume Long Range Monitor system installation project of IOCL, Paradeep.

Supervised all installation and piping related activities carried out by IOCL contractor for High Volume Long Range Monitor system installation project.

The specific assignment was given when civil and mechanical related activities were at 20% construction stage and at present both are at 80% & 70% stage respectively (Time line 3.5 months)

Key activities involved erection of rotary and static equipment’s like Pumps (centrifugal, reciprocating, screw, positive displacement, pneumatic operated both with gland packing and mechanical seal) ; Compressors (reciprocating, screw 1400Nm3/hr.); Chillers (screw type-200 TR; Extruders (single barrel used in CPVC pipe manufacturing); mixing vessels, Cooling towers, storage tanks, silos, etc. Inspection and supervision of onsite fabrication and painting and erection works which being carried out at Lubrizol TempRite compounding unit, Dahej (Gujarat).

Stage wise Inspection & Supervision of fabrication of silo’s for powder and pellets for CPVC storage by vendor as per the ITP and follow up for corrective action as per punch points.

Inspection of sand blasting grade (SA2 -3) surface preparation, primer, intermediate and final coat painting 500 micron x 2 coats internal finish. The same process followed for external also with finish coat of 50-75 micron for the above as per ITP.

Inspection of painting carried out at site for the columns and rafters for the RM & Finished product ware house & subsequent erection of the same by the vendor as per the ITP and follow up for corrective action.

Inspection of structural and piping related works as per drawings and check the quality as per ITP.

Key responsibility for checking the piping’s being fabricated at the yard w.r.t. ITP, erection, flushing and testing the same prior to pre commissioning activity.

Erection & commissioning of utility equipment’s like chillers, cooling tower, air compressor, pumps etc.

Authorized to sign the work permits prior to start of work and close out the same.

Ensure that work is not stopped due to lack of safety and quality.

Inspection and approval for incoming engineering material for the above project and clear the MRN/GRN for further action.

03/2013 to 10/2014 Plant Manager

ROYES INDUSTRIES LTD. HYDERABAD

Reporting to Director Operations.

Ensure proper utilization of capacities with minimum down time.

KPR for achieving productivity and yield. Responsible for smooth functioning of Utilities section, process and production related equipment’s.

Follow SOP’s for operation and maintenance.

Authorized for correction of the same if needed with proper change controls.

Tracking of maintenance & operation employees’ works in process (skilled, semi-skilled & unskilled) to ensure that goals of the departments and organization are achieved.

Doubled the production capacity with available resources due to reduction in down time.

06/2011 to 03/2013 HOD (Sr. Manager Maintenance and Projects)

BHARAT BIOTECH INTL. LTD. HYDERABAD

Reporting to Executive Director

Over all in charge for mainly Utilities vial washing, filling section.

Planning of mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely, in compliance with GMP& WHO guidelines.

In-house refurbishment of Machineries.

Eliminated AMC’s. Effective utilization of men &machine, with zero downtime in Utility.

Vendor development& FAT for new equipment’s.

Planning of Mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely.

Inspection of structural & piping related works as per drawings and check the quality as per ITP.

Key responsibility for checking the piping’s being fabricated at the yard w.r.t. ITP, erection, flushing and testing the same prior to pre commissioning activity.

11/ 2009 to 06/2011 HOD (Manager- Maintenance)

PARLE AGRO (P) LTD. HYDERABAD

Reporting to Plant Manager

Preventive, developmental and design maintenance and getting it executed timely. In-house reconditioning of machineries.

Eliminated AMC’s. Vendor development.

Doubled the production capacity with available resources due to reduction in down time.

11/2007 to 11/2009 HOD (Manager- Maintenance)

M/S. VILAS POLYMERS LTD. (C\O EXEL RUBBERS LTD, HYDERABAD)

Reporting to Managing Director

Planning of mechanical, electrical and project related preventive, developmental and design maintenance and getting it executed timely.

In-house reconditioning of Machineries which are purchased in 2nd condition, for using them within the group.

Vendor development.

Doubled the production capacity with available resources due to reduction in down time.

01/ 2005 to 11/2007 Sr. Engineering Coordinator (Maintenance)

M/S. HYPERION IT SOLUTIONS (P) LTD. SPIC SMO MUMBAI

Reporting to GM-site

Preventive maintenance, installation & commissioning of rotary and static equipment’s in petrochemical plant (M/s. Relene Petrochemicals Pvt. Ltd., (Formerly known as NOCIL) Navi Mumbai.

11/2003 to 01/2005 Assistant Manager (Maintenance)

M/S. GODAVARI POLYMERS PVT. LTD., HYDERABAD.

Planning &scheduling of preventive maintenance activities.

Procurement for modernization.

Erection commissioning: new equipments & re-location of old equipment’s for process needs.

07/1999 to 11/2003 Plant Engineer

M/S CHARMINAR BOTTLING CO. LTD. HYDERABAD (PEPSICO INDIA)

Reporting to GM-plant

Preventive maintenance, Procurement & modifications

Regular maintenance (utility) with in-house team.

11/1997 to 07/1999 Mechanical Engineer

BHARAT BIOTECH INTL. LTD. HYDERABAD

Reporting to VP operations: Maintenance Utility

Testing of fabricated piping & tanks

Coordinating with civil, mechanical & electrical contractors

02/1993 to 10/1997 Asst. Engineer (Projects)

M/S SOL PHARMACEUTICAL LTD., HYDERABAD

Reporting to GM-Projects; Erection and Testing of Rotary and Static Equipments

Coordinating with civil, mechanical & electrical contractors.

10/1987 to 02/1993 Draughtsmen cum Maintenance Supervisor

M/S ORKAY POLYESTERS, RAIGAD

Reporting to Sr. Manager-Maintenance; Draughtsman

Preventive maintenance of the entire plant

08/1983 to 08/1986 Apprentice

M/S INDIAN EXPLOSIVES LTD. (FIBERS DIV.), THANE

(Trade of Maintenance Mechanic chemical plant) as per Apprentice Curriculum

ACHIEVEMENTS:

Eliminated AMC’S and preferred to get the works done through departmental force. Was a Key Person Responsible in getting the International Quality Award from PEPSICO for the year 2002 while working with M/s. Charminar Bottling Co. Ltd. (Franchisee Unit of PEPSICO)

Successful in implementing cost effective methods & bringing about improvements in productivity.

Possess a great track record in successfully steering in companies I have worked, from a virtual shutdown (E.G. - Royes Industries, Parle Agro, and Vilas Polymers).

Staff Development:

oLaunched well-received program of professional development courses for all staff.

oMentored and coached employees resulting in a 27% increase in productivity.

oAchieved, Advised, Analyzed, Approved, Assessed, Authorized, Boosted, Consulted, Created, Delegated, Developed, Directed, Enhanced, Ensured, Grew, Guided, Headed, Hired, Identified, Implemented, Increased, Initiated, Inspired, Instituted, Introduced, Launched, Managed, Mediated, Mentored, Monitored, Motivated, Negotiated, Oversaw, Produced, Recommended, Reduced, Reorganized, Reviewed, Rolled out, Spearheaded, Streamlined, Trained in different work atmospheres.

STRENGTHS:

Ability to work proactively in diverse and inclusive organizations develops, train, manage and supervise teams and cope with conflict, stress at helm of crisis situations.

Sharing skills and knowledge with ability to effectively take action to solve problems with sound judgment and successful stress tolerance. Have been making cost effective maintenance available through high morale teams.

Very optimistic by nature.

Analytical thinking, team management, continual improvement, leadership qualities, work ethic, drives for organizational goals, personal success and ambition.

Pleasing personality and easily approachable by people at various level.

Self-starter and go-getter in identifying potential areas of improvement in the organization and drive change.

Team player and relationship manager and can work closely with workforce unit and other functional heads to provide them their talent requirement.

Brought about a positive change in the attitude, work culture and accountability in the department thus enhancing the organizational growth.

EDUCATION:

Diploma in Industrial Safety. (Annamalai University) (2006)

Bachelor of Engineering (Mechanical) (2002)

National Certificate in Supervision. (National Productivity Council) (1991)

National Apprenticeship certificate in the trade of Maintenance Mechanic(Govt. of India)

Diploma in Mechanical Draughtsman-ship (1984)

Diploma in Piping Draughtsman-ship (1985)

HSC Examination from Pune Board (Commerce Group)

K.V.MOHAN



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