586-***-**** KHURRAM KHAN ***** Hacker Dr. Sterling Heights Michigan 48310

ac0dpx@r.postjobfree.com

INTRODUCTION

Mechanical Engineer with firm grasp of Finite Element methods, CAD and demonstrated skills in automotive manufacturing domain with two years of professional work experience. EDUCATION

Wayne State University GPA: 3.66/4.0 Aug 2015 – May 2017 M.S Mechanical Engineering

NED University GPA: 3.40/4.0 Jan 2010 – Jan 2014

B.E Mechanical Engineering

COURSES

Advanced Finite Element Methods

Machine Design

Computer Aided Mechanical Design

Manufacturing Processing Mechanics

Crash Worthiness and Occupant Safety

Mechanics of Composite Material

Non-Destructive Testing

Industrial Engineering

Battery Systems for EV and HV.

SKILL SUMMARY

Strong acumen of designing mechanical equipments using Unigraphics (NX), Pro-E and Solid Works.

Understanding of FEA non-linear codes with academic experience on Crash and Durability projects.

Proficient in using Hypermesh, ABAQUS, LS-Prepost and knowledge of LS-Dyna.

Supplier Part Costing, Price Negotiation and Project Management professional experience.

Excellent Presentation skills with strong command on M.S Office and Project. ENGINEERING PROJECTS

Graduate Projects

Achieved 4.0 GPA in a mechanics course for excellent performance as Team Leader for a group of eight members for Super- Plastic forming simulation term project using ABAQUS. (Professor Reference available) Focus Area: Comparative study for Shell, Membrane, Solid and 2D Continuum Shell Elements and the phenomena of Creep strain rate effect.

CAD - Unigraphics NX 10:

3D modelling, assembling and detailed drafting and presentation techniques for Multi-plate friction clutch

Complete modelling of engine oil cap, and curved pipe of varying diameter. Durability – Hypermesh/ABAQUS:

Performed Fatigue analysis of chip packaging, model for viscoplastic strain-rate sensitive materials and predicated solder interconnect reliability.

Focus Area: Mesh refinement, relevant element selection, axisymmetric conditions, and extensive use of multiple tools in Hypermesh.

Crashworthiness – Hypermesh/LS-Prepost/LS-Dyna:

Did Four Crash simulation projects on front, side, roof and car to car impact, increasing of occupant safety criteria; HIC value by adding airbags and doing structural ‘what if ‘analysis (using composites/other techniques) satisfying FMVSS requirements. General CAE Projects: Stress/Thermal/Vibration/Fatigue Analysis:

Effect of material strain rate on the energy absorption of structure using energy vs disp plot to assess dynamic strength.

Coupled thermo-mechanical analysis for piston.

Thermal analysis for Bimetallic strip and implications of changing convection and conduction coefficient.

Modal analysis for different structures with MOM verification.

Fatigue analysis and correction for S-N Curve to predict fatigue life cycles of a Piston using axisymmetric conditions. Undergraduate Project

Led a team of three members for design and fabrication of an autonomous line following robot using Omni Wheels Focus Area: 3D CAD modelling on Solid Works, ANSYS Durability analysis, then complete fabrication with hands on experience on lathe, drilling and CNC operation.

PROFESSIONAL EXPERIENCE

Trainee Mechanical Engineer Thal Engineering, Karachi, Pakistan July 2014 – July 2015

(Tier 1 – Automotive Part Supplier having joint venture with Toyota Boshoku Japan)

Did project technical costing (Welding, Assembly and PU-Foaming), Issue/request BOM, for Seat project of Toyota Fortuner 640A using M.S Excel.

Analyzed part CAD data, tool designer coordination, Jig modelling using Pro-E, verification of underdeveloped parts and their geometric dimension and tolerance with original CAD data.

Did Price negotiation with suppliers, Interfaced with purchasing and finance and assisted manager in evaluation of suppliers and part sourcing, supplier meeting coordination, and parts benchmark testing for OEM compliance.

Created and facilitated process flows, PFMEA and Control Plans.

Took Charge of Engineering Change project for Starter Alternator – Introduced and developed new format for Process flow, updated BOM and obtained approval from DENSO for recently localized parts such as Lever Sub-Assembly and Clutch bearing center.

Drafted and presented A3 reports on project statuses and design reviews in weekly Obeya meetings. Technical Office Assistant (Part-Time) Robust Pro-Canada, Karachi, Pakistan Feb 2012 – Feb 2013

(Consulting and Vocational Training Institute)

Prepared presentations and training manuals for automotive customers on Toyota Production System.

Conducted weekly trainings of supervisor/line worker on: Lean Quality Tools (FMEA, Pareto Charts, Fishbone, 5S, Kaizen, Poka-Yoke) and M.S Excel for multiple company projects. Engine Test Cell Intern Pakistan International Airline June 2010 – July 2010

Prepared a maintenance check report in engine overhaul shop, performed pneumatic and hydraulic tests on GE-90-115B engine of Boeing 777.

Supported technicians in handling and troubleshooting in engine tool shops. CERTIFICATIONS

Fire Engineering (Certified by: MeshAct, Pakistan) Feb 2015

Pro/Engineer Wildfire 5.0 (Certified by: NED University) June 2011

AutoCAD (Certified by: Auto-Desk) May 2011

LEADERSHIP ROLES AND ACHIEVEMENTS

Team Captain of NED University Basket Ball Inter-Department Tournament. Sept 2013

1st Place in Student Leadership Seminar Presentation Competition by ASME NED Chapter. Feb 2013

NED University Ambassador for District G 2013 Conference by ASME UET Peshawar Feb 2013

Founder and President of the Digital Media Society – “Integral Art” in NED University. Dec 2012

1st Place & Best Technical Presenter Award in Presentation Competition by SME NED Chapter. Mar 2011

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