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Injection Molding Quality

Location:
El Paso, TX
Salary:
110000
Posted:
June 26, 2017

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Resume:

Jose Perez

915-***-****

El Paso Texas

ac00jd@r.postjobfree.com

Summary

Twenty nine years of Progressive experience in Quality and Supplier Management, Project management, developing quality systems and procedures, managing quality departments in the processes of manufacturing, Assembly, Extrusion Blow Molding, Injection Molding, Electronics, Wire harness and Consumer Products. Leader for obtaining Certifications ISO/QS 9000, TS 16949. Worked effectively with commodities such as Electronics, Electrical, Aluminum Cutting, Forming, Buffing, and Welding, Resin Materials, Metals, Plastics, Packaging, Labels, CNC bending Machines, Fabrication, and Brazing machines, Stamping, Powder Painting, Textiles, Sonic Weld Hot Stamp and Harnesses. Broad Experience working, and Travel in Asia, USA, and Latin America processes and systems. Fully Bilingual in English and Spanish I am able to work and negotiate in a multicultural environment. Strong background in Lean Manufacturing, and Six Sigma tools. Certified Green Belt Six Sigma

Experience

Columbus Industries

Quality Manager and ISO System Manager- Consumer Product Feb 21, 2017 to Date

Management 2 Quality Super Intendents, ISO Coordinator, 2 Quality Analyst, 1 Document Control Clerk, 2 Lab Technicians, and 20 QC Inspectors. To Support 2 Business Units- Assembly and Production Lines. Administration of Supplier Quality database system to monitor supplier performance. Monitor and Tracking of Quality Performance Indicators. Leader for Internal and External Returns.

Established Training Program for manufacturing, and Quality process

Leader for Continues Improvement Projects

Qualification and Development of new Suppliers

Standardization of visual criteria and processes

Reduced Customer Complaints by 25%

Maintain ISO certification

Brown and Jordan

Quality Manager and SQE Manager – Consumer Product July 11 2016 to Feb 2017

Management 1QE, 1 Quality Supervisor, 18 Inspectors and 1 Metrology Lab Technicians, to support the Cutting tube, Fabrication/Forming, Painting, Assembly and Production Lines. Administration of Supplier Quality database system to monitor supplier performance. Monitor and Tracking of Quality Performance Indicators. Leader for Internal and Warranty Returns. Quality Leader for New Product Introduction. Audit and Validation of Systems and process in the Mexico and California Facilities. Gage design and implementation.

Champion for standardization of Procedure, Methods and Tools for Multiple facilities

Established Training Program for manufacturing, and Quality process

Visual Standardization acceptance and Reject Criteria

Internal Audit (LPA ) Program implementation

Established Internal Performance Indicators

Qualification and development of Suppliers

First Pass Yield improvement by 10%

Hanon Systems Climate Control

Americas Sr. Quality Manager - Automotive April 20 2015 to July 8 2016

Regional QOS Deployment Champion; QOS Trainer and leader; Provide training/coaching/ mentorship to HVCC facilities- Quality, Engineering and Manufacturing; Support new customer business; QOS indicators tracking and monitoring. Plant Startup Quality Manager; Quality Management and Ci to USA, Canada and Mexico Facilities. Managed at the Start up facility 1 QE, 1SQE, 1 Metrology lab Technician, 16 inspectors to support the Cutting tube, Fabrication, Formation, Brazing and assembly production lines; PPAP preparation and submittal to customers.

Champion for standardization of Procedure, Methods and Tools for Americas HVCC

Key Member to maintain OEM PPM under customer standards

Key Member to reduce warranty reports by 20%

Standardization of equipment to reduce scrap from 15% to 2%

Structure Quality Department personnel and equipment

Developed a structure Quality System for TS 16949 Certification

Key member for Plant Start Up

NCR April 8 2013 to April 17 2015

Global Quality Sourcing, SME & Repair Sr. Engineer- Consumer Product

Suppliers Development and tracking: Process, Testing, and Engineering support to Repair Centers in Juarez Mexico, Chile, Colombia, Brazil, and Argentina; Supplier Development; Lean Manufacturing Structure; Process improvements; Monitor and Track of Quality Performance Indicators KPI’s; Track and issue SCAR’s; Initiate and Track ECN Process; NPI and outsource Qualification Leader; Project Management; Procedures and Quality Systems development; PPAP approval and tracking; Audit and Validation of Systems, Process.

Key member to source, structure plant locations and qualify product from Canada, Peru, Chile, Argentina and Juarez Mexico

Developed NPI/Qualify process for outsource repair product from Canada, Peru, Chile, Argentina and Juarez Mexico

Key member to develop Syncreon/Repair Supplier from traditional assembly structure to cell progressive cell process; 5 S methodology; Improve Module Quality (Get Well Plan)

Standardized (PRP) Repair standard work to NCR requirements (Torques; Cleaning Chemicals; Repair sequence; gages; fixtures and tools)

Supported introduction Mavis testing program

Hoover – El Paso, TX December 2002 to April 2013

QC Manager / Supplier Quality Manager / New Product Engineer/ SQE Manager - Consumer Product-

Managed 3 QE, 2 SQE, 3 Metrology Lab Technicians, and 4 Quality Inspectors to support 5 Assembly Production Lines, 160 Injection Molding Machines, Motor Assembly Line, and Lacing Assembly Line. Administration of QSI database system to track the company department’s activities and operations. Monitor and Tracking of Quality Performance Indicators. Project Leader for Internal and Warranty Returns. SQE to monitor/Track supplier performance. Quality Leader for New Product Introduction, outsources, and tool qualification in Asia and North America. Audit and Validation of Systems, Process, Design, and ECN.

Led Warranty Returns Projects for $4 million dollars savings

Key Member to outsource, and qualification of Motor Line for a 20% cost savings

Developed Supplier Quality Manual and reduced SCAR complaints by 15%

Green Belt Project worth $900,000

Developed Visual Floor Quality Instructions to reduced inspection time by 15 minutes avg.

Reduced New Product gage cost by $60,000 per project.

Relocated and Restructured SQE position (3 SQE to 1 SQE) from Ohio to El Paso Texas $160K savings per year

Millennium – El Paso, TX July 2000 to November 2002

Quality and Supplier Manager- Automotive and Consumer Products-

Managed 3 Metrology Lab Technicians, 1 Quality Engineer, 8 Inspectors to support 60 Injection Molding Machines Tracking and reporting Payroll, attendance, vacations, hours worked, disciplinary actions, counseling of employees. Audit and Validation of Systems, Process, Design, and ECN. Monitor and Tracking of Quality Performance Indicators Leader for New Product, and Continues Improvement. Key Contact to Customers in the USA, and Mexico

Maintained ISO/QS/TS Certification without Nonconformance

Restructured Quality System to Reduced Scrap by 25%

Reduced Customer NCR/SCAR Complaints by 65%

Maintained DPPM under 50 on a monthly basis

DJ Plastics - El Paso, TX September 93 - May 2000

Senior Quality Engineer/Customer Representative/Automotive Team Leader- Automotive, Clean Room 10,000 classification and Consumer Products

Supervision of Quality Department- 2 Metrology Lab Technicians, 2 Product Engineers, 1 Process Engineers, and 8 QC Inspectors to support 60 Injection Molding Machines, 10 Machines for Clean Room. Audit and Validation of Systems, Process, Design, and ECN. Monitor and Tracked performance indicators. Leader of cross functional team to respond to customer complaints, and Corrective and Preventive actions.

Received Customer Quality Performance Award for having 2 customer complaints within a 12 mos. Period

Reduced Internal Nonconformance by 80%

Structured Quality Inspection System to reduced Inspectors $199,680 cost savings

Team member for relocating Company to El Paso Texas

El Paso Plastics - El Paso, TX January 1991 - July 1993

Quality Assurance Assistant Manager - Automotive, Consumer Products and Medical

Managements Representative and Quality Systems, Coordinator, Management of Quality Department- 1 Metrology Lab Technicians, 3 Quality Inspectors to support 60 Injection Molding Machines Cost of Quality tracking and reporting, Continues Improvement Project Leader, Key Contact to Customers in the USA, and Mexico.

Set up visual System for Part Inspection

Developed System for Tracking of scrap

Reduced Scrap by 20% (Waste Reduction)

Set up a Quality Training Program for operators

ELCOM - El Paso, TX. June 1987 – November 1990

Quality Assurance Supervisor - Automotive

Supervision of Quality Department- 3 Metrology Lab Technicians, 12 QC Inspectors to support 110 Injection Molding Machines. Tracking of floor performance Indicators, and Leader of Quality Circles.

Team member for setup / startup of company in El Paso Texas

Developed SPC program

Key Member for Q1 Ford award

Team Member for QS 9000 certification

Skills

Read and Interpret blue Print Drawing GDT – Geometric Dimension and Tolerance

Comparator, Attribute gages, Variable gages, Micrometers, Calipers, Sampling plans development

Problem Solving- 8D, 5 Why’s, A3, DMAIC, PDCA NPD – Project Leader, and Management

Tool qualification analysis and capabilities studies ECN process

PPAP-Process Flow/Mapping, Control Plan, PFMEA MDI-Management Daily Improvements

MS Office product – Word, Excel, Power Point Minitab- Statistical Software

Capability Studies; Box Plot, XR charts, GRR Certified Internal Auditor

Supplier Development Certified Green Belt Six Sigma

Speak and Write Spanish Oracle

PDM Link Poke Yoke

Control Chart Pareto

Cause & Effect One Piece Flow

Process Improvement Cross Functional Team Leader

Budgets Strategic Planning

Project Management Kaizen

Education

University of Phoenix Devry Institute Phoenix, AZ.

Bachelors in Business Management Electronic Engineering Technology

El Paso Trade School of Electronic El Paso Community College

Electronic Technology Computer Digital Systems

Training

Digital Microprocessor Engineering Technology Injection Molding Quality Control Quality Control Techniques and Plans Plastic Injection Molding Systems/Operations refresher course Data Analysis and Corrective Actions

Injection Molding/Process trouble shooting Green Belt Certification

Certified Internal Auditor Quality Auditor

SPC, Tooling, Materials, Metrology and Inspection Management Human Behavior



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