Quality Control Manager
Resume:
House No : Mobile: +**
Sector : E-mail
** **** **********@*****.**.
Chandigarh: in
160036
Land Line: 0172 -
2625125
Suraj Parkash Walia
Father's Name Late Sh. Tilak Raj Walia
Date of Birth 1st, January, 1957
Summary of
qualifications Diploma in Mechanical Draughtsman in 1977
Diploma in Tool Design from PTC Okhla (Indo German)
New Delhi -20 in 1978
Bachelor of Arts from Punjab University, Chandigarh in 1977.
Professional Worked in M/s DCM Engineering Products, Asron (Punjab) from April
experience 1979 to December 2006 as Head Pattern Shop / Tool Room.
Past ( I )
Company Profile The company is a Grey Iron Foundry Unit of DCM Ltd., manufacturing
intricate and thin walled castings such as cylinder blocks,
cylinder heads, and transmission cases, center Housing & gear box
housings for automobile industries and has been awarded T.S.16949.
Tool Room Tool Room is equipped with 5 CNC machines. (Rambuadi - Double
Profile Spindle, SHW 41- 2Nos, Deckel 50cc, BFT105 m/c) and 14
conventional machines.
Design office is equipped with cad cam with latest software Pro E,
Tebis
Tooling Manufacturing Capacity of Cylinder Block and Cylinder Head
is 14 items per annum.
Total strength - 97 (Workmen - 87 and Staff/Supervisor/Officers -
10)
Job Over all Responsible for all activity of tool room/ Pattern shop.
responsibilitie Over all Management of all Executives, Supervisors and staff.
s Over all Manufacturing of Foundry tooling like Pattern, Core
Boxes, Back up up Tooling & Core Assembly and Transfer
Jigs, Gauges on CNC & conventional
Machines & welding & fabrication for equipment.
Additionally Worked in Design Development department and developed
cylinder blocks, heads, & housings for Mahindra & Mahindra,
Hyundai, Perodua, General Motors, Ashok Leyland & Daewoo.
Worked in inspection and quality control department for two years.
Rejection Control of Development items was my additional
responsibility as a member of CFT-II
QS 9000, TQM implementation, documentation and their follow up.
Implementation and maintenance of 5S system & Kaizens in Pattern
Shop.
Organizing APQP meetings & follow up of action plan.
Leading Cost Reduction, Productivity improvement,
Casting weight reduction teams
Good exposure of production like core shop/Mould shop while
developing new items
Achievements in Done training on 'Manufacturing of Jigs, Fixtures and pattern
DCM Tooling' on CNC M/cs. in M/s MEISSNER & GMBH Co. KG Germany from
24th April 1995 to 23rd June 1995.
Manufactured Core Assembly & Transfer jig for S3 Cylinder Block in
35 Days as against 75 days & got appreciation in Dec 1995.
Manufacture tooling for ITL Rover Block In Record time in history
in 38 days although some parts of non working
tooling were used.
Manufactured Stainless steel tooling for Automotive Patterns U.K.
& for Heat Exchangers Castings for U.K.
Past Worked in M/S Amtek India Limited (automotive foundry) Bhiwadi
Experience (ii) (Rajasthan) from December,
2006 to June 2008 as Senor Manager Quality.
Company Profile The company is a Grey Iron automotive Foundry, manufacturing thin
walled castings such as cylinder blocks, cylinder heads, center
Housing & gear box housings for automobile industries and has been
awarded T.S.16949.
Job Responsible for maintaining over all quality of castings.
responsibilitie I.S.I.R & P.PAP of new items.
s Making Quality systems & visual aided work instructions, Quality
Alerts with the guidance of Director Quality Amtek Group
World wide.
Audit checks of process control, job set up & core checking
parameters.
Controlling Internal & external foundry rejections.
Customer Complaints response through 8D within 24 hours
Development of casting as my additional responsibility for (Cold
Box
Diesel Cylinder Block).
Achievements in Reduced Customer Rejection of Maruti F8D From 6.7% to 4.5% by
Amtek taking following DWM.
Eliminate Thrust Pad Less Defect In all Variants of Maruti
Cylinder Block.
Worked with world leading technicians of Teksid Italy for six
month as a team member for improving Diesel Block from
quality side & learn Quality Control & Assurance Techniques
Past
Experience Worked as Senior Manager in Mahindra castings Private limited Pune
(III) (Maharashtra) since July 4th 2008 & was shifted to Mahindra
Hinoday Industries Limited, Urse. (Pune) in November 2008.
Achievements in
Mahindra Developed a cylinder head for Mahindra Navistar in 28 days by
manufacturing tooling from outside & moulding & pouring in other
foundry of Mahindra & worked for rejection Control In Mahindra
Hinoday Industries Ltd. Urse. (Pune)
Reduced rejection rate from 14% ( Foundry + Machining) to 6%
By working as a team member.
Implementation of History Cards Item wise.
Present
Experience Now working as AGM Tool Room & product Development in M/S Amtek
India Limited (automotive foundry) Bhiwadi since
9th October, 2009.
Tool Room Tool Room is equipped with 4 CNC machines. (Rambuadi, Hass,- 2Nos,
Profile and Tall ) and 08 conventional machines.
Design office is equipped with cad cam with latest software
Ungraphix.
Tooling Manufacturing Capacity of Cylinder Block and Cylinder Head
is 12 items per annum.
Total strength - 84 (Workmen - 76 and MCS - 08)
Job Responsible for manufacturing Tooling and development of New
Responsibilitie products.
s APQP & PPAP
Interaction with customer during development of new product & for
quality problem also in later stage.
Responsible for productivity improvement of mould shop & Core
shop.
Manufacturing of Foundry tooling like Pattern, Core Boxes, Back up
up Tooling & Core Assembly and Transfer Jigs, Gauges on
CNC & conventional Machines &
welding & fabrication for equipment.
Optimize cost through people, processes and technologies
Achievements in
Amtek Developed Tata Fiat Cylinder Block (SDE 1.3Ltr), Tata Fire 1.2Lre
Cylinder Block, Standard Crank Case, Standard Crank Case 3 Cyl.
Standard Gear Box Housing & Simpson 3 cylinder head
Present Salary
Rupees 16.45 Lac per annum (would be 18lpa approx in july13)
Expected Salary
Negotiable
Notice Period
2 Months
Place: Bhiwadi
(Suraj Parkash Walia)
Contact this candidate