Engineer Quality

H ugo Ochoa; **** Stockton Lane, Crystal Lake, I L 60014; Cell 915-***-****

**********@***.***

Seeking a responsible position as a Process Quality Engineer to create/manage an effective and efficient

Quality Management System. Develop and administer Quality and Business Excellence directives,

p rogram plans, policies and procedures. Develop and use statistical methodologies to ensure that specific

levels of safety, reliability and process capability are achieved, maintained and improved. Develop and

perform audits and suppliers assessments. Conduct quality system/process reviews, provide customer

i nterface and ensure corrective / preventive actions to reduce and/or eliminate non-conformances.

PROFESIONAL PROF I LE

Government Secret Clearance

• Bilingual (English/Spanish)

• Highly organized and self-starter. Abili ty to work independently with minimum supervision

• Able to handle multiple assignments under high pressure

• Thorough knowledge of applied mathematics, probability and statistics

• Thorough knowledge of Continuous Process Improvement

• Abili ty to interpret industrial drawings, technical data and blueprints

• Thorough knowledge of ISO 9000 and AS 9100

• Experience in develop revise, and maintain Quality documentation as necessary

• Able to assist in Advanced Quality Planning for new products, as required by management

• Able to supervise failure analysis of material returned by customers

• Experience in perform supplier self and on site audits, and internal audits

• Experience in Aerospace Standard SAE AS9102 – Aerospace First Ar t icle Inspection Requirement

EDUCAT ION / SPEC IAL IZED TRA IN N I NG

Texas A & M International University 12/1992

Bachelor of Applied Science; specialization in Mathematics and Electronics Engineering

• Certification in Quality Engineering. University of Texas at El Paso

• Associate of Applied Science in Electronics. El Paso Community College

• Certification in Quality Assurance Program. El Paso Community College

• Quality Engineering Solder Certification and Inspection of Electronic Assembly Certification

• Solder Certification per M I L-STD-2000A, J-STD-001D and IPC-610B. The Boeing Co

• Solder Certification for Inspection for J-STD-001D and SAE AS9102 Aerospace First Ar ticle

I nspection

• Advanced Product Quality Planning (APQP) Certification. AIAG

• Failure Mode and Effect Analysis (FMEA) Certification. AIAG

PROFESIONAL EXPER I ENCE

F abrication Technology, I nc. 11/2012 – 01/2013 (Contract)

Quality Engineer

• Preparation of work instructions required for receiving inspection, in process and finished

goods audits that ensure conformance to quality standards.

• Preparation of process control documentation.

• Reviewed FAIR and in charge of the Parts Submission Warrant ( PSW) preparation

• Preparation of Production Part Approval Process ( PPAP) documentation

• Supplying technical and aesthetic standards assistance to production personnel on an as

required basis.

• Train and certify and certify production team members in performing inspection

verification activities.

• Establish and maintain methods of Continuous Improvement throughout the entire manufacturing

p rocess.

• Performs other work as assigned or directed

Associated Spring; Barnes Group I nc. 11/2011 – 10/19/2012 (Contract)

Quality Engineer – Automotive, Defense and Space

• Quality application tools including SPC, APQP, PPAP, CAPAs, Root Cause analysis, (process f low,

F MEA, Control plans, Gage R&R, Capability analysis) for the Automotive Industry; DOE,

I SO9000, and TS16949 requirements.

• In Charge developing corrective actions utilizing the 8D methodology, Six Sigma, Lean

M anufacturing, …

• Implementing and auditing effective quality procedures and processes.

• Interacting with customer relations and communication skills.

• Working with AS9100, implementing SPC software, six sigma, lean, internal auditing,

• In charge of creating work instructions for every machine, metal forming processes used in the

manufacture of automotive springs and metal components.

Coilcraft, I nc. 06/2008 – 09/2011

Quality Engineer (Government / Aerospace and Automotive Industry Customers)

• Provided input regarding quality requirements for customer requests

• Provided product quality support to customers including but not limited to: new product reliabili ty,

p roblem analysis, and performance data

• Provided quality support to manufacturing sites such as process capability, quality monitoring

reporting systems

• Evaluated the requirements for inspection and test equipment

• Generated the procedures necessary for assuring all contractual quality requirements are adhered

to

• Prepared, reviewed, and approved quality documents according to contractual requirements:

M anufacturing Procedures, Drawings and Revisions, Procurement Specifications, Qualification

Test Procedures, Acceptance Test Procedures, Program Quality Plans, and Environmental Test

P rocedures

• Performed failure analysis

• Maintained relationship with departments within the company, including Manufacturing,

E ngineering, Materials, and Marketing/Contracts Administration

• Provided guidance in ISO / TS16949 compliance for automotive industry suppliers and requested

for correction of defects; DMR (Defective Material Review) and QIR (Quality Investigative Report)

• In charge of APQP (Advanced Product Quality Planning) and FMEA (Failure Mode and Effect

A nalysis)

GE Aviation Systems (Contract) 04/2007 – 02/2008

Quality Engineer

• In charge of FAI (First Art icle Inspection) for circuit card assemblies, electrical and

electromechanical power systems, common computing resource cabinets, etc. used in mili tary

f ighters, t ransport, rotorcrafts, combat land vehicles and commercial aircraft.

• Using Aerospace Standard SAE AS9102 Aerospace First Ar ticle Inspection Requirement

I n ternational

B E I Precision Systems & Space Division 08/2003 – 12/2006

Q uality Engineer I I

• Supported Quality Assurance Engineering functions on M i li tary Products and support the

I SO9001:2000 t ransition effort. Perform inspections using M I L-STD-2000A and J-STD-001C

• Products: EOTS Electro-Optical Target System (F-35 Joint Strike Fighter), M icro-scanners,

detectors, circuit card assemblies, and defense & space electronic devices

• Reviewed program purchase orders prior to order placement

• Reviewed new design documentation and support the design of test fixtures

• Wrote Program QA Test Plans & Procedures, inspection reports for R&I and in-process

• Chair the program MRB team and provide quality system review to validate the integrity of

quality decisions

• Supported Final/Environment Tests

• In terfaced with suppliers, customer/government representatives on defense and aerospace

p rograms to ensure compliance with contractual, company and regulatory requirements

• Ensured that suppliers quality system, processes, and products meet purchase contract

requirements

• Planed and organized on-site audits and surveys for new suppliers

• Performed process audits. Recommended and supported the implementation of corrective actions

necessary to reduce and eliminate non-conformances to design specification

The Boeing Co. Electronic Systems & M issile Defense 11/1998 – 03/2002

P rocess Quality Engineer

• Responsibilities included: providing planning, t raining, technical analysis and technical interface

to product inspection. Monitoring non-conformances for manufacturing assembly lines, investigate

and request corrective actions & root cause for deficiencies that affected cost of quality, statistical

p rocess control limits and DPMO

• Product types included: Circuit Card Assemblies (through hole and surface mount),

cable/harnesses, box and console assemblies, panel assemblies and system integration

• Program responsibilit ies included: B-1B Bomber, Longbow, AGM-130 (Air to Ground Missile),

N EEC (New Electronic Equipment Console), FODMS (Fiber Optic Data Mul tiplex System), and

ASU (Analyzer Sub-System)

• Additional responsibili ties included implementation of corrective/preventive actions to provide

continuous quality support and improvements to El Paso facility

• Conducted engineering dispositions related to discrepancies toward to specifications, contracts,

and engineering drawings that influenced form, fit and function of the product

• First Ar t icle Inspection (FAI) and First Piece Process Verification (FPPV) were performed and

developed. Also, developed and maintained a quality plan for each program

• Member of the Quality Assurance Team that worked diligently in the fabrication, assembly,

calibration and system testing of component, subsystems and end-i tem hardware to ensure product

compliance and certification of the primary power system of the International Space Station (ISS)

Glowe-Hoover I ndustrial, I nc. 12/1987 – 11/1998

M anufacturing Engineer (6 years); Quality Manager (5 years)

Automotive Industry: Customers: GMC, Ford Motor Co, Toyota, Volkswagen, etc.

Wire harnesses, electronic connectors’ testers, mold injection, open mold and machined parts for

t he automotive industry

Software Experience

Microsoft applications, word, excel, power point, vision standard, AutoCAD

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