Plant Training
Resume:
Name: Sushil Kumar Kapoor
Contact Address: C1 Evershine 2,
J P Road,
Andheri (W).
Mumbai 400053. India
e-mail: ************@*****.***
SKYPE: sushilkumarkapoor
Phone: 0091-981-***-**** (M) (India)
Educational Qualification: Bachelor of Science from Bombay University. (Chemistry &
Physics)
Languages: English, Spanish (Basic).
Passport Details: Passport Number: - H 9263004
Issued at: - Mumbai
Issue Date: - 07/12/2009
Valid till: - 06/12/2019
Driving Licence: Malaysian driving Licence
Qatari driving Licence
Omani driving License
Nigeria driving Licence.
EXPERIENCE: 38 years. (31 Years in Gas Processing).
Experience:
July 7th 2012 till October 2012: Working as Senior Procedure Writer in RasGas LNG at Qatar.
Rasgas & Qatargas plants produce 77 MT LNG per annum. Writing Startup,
Shutdwon, Commissioning procedures.
June 2011 Till June 2012: Working with National Training Institute, Oman. Imparting
training in all aspects of operations of Oil & Gas to local Omani operators posted
in North Oman Oil Field at Lakhweer.
2009 till 21 June 2010: - Working at Peru LNG, Pampa Melchorita, Peru as Commissioning
Advisor. A 4.45 MTPA LNG plant. It is the most prestigious project in South
America (using APCI MCHE). It is the first LNG project of Hunt Oil & first EPCC
contract of CB&I. DCS is EMERSON. I am involved in Pre Commissioning,
Commissioning & Start-up of the project. Also involved in training local operators.
Nov 2006 to 2009 Jan. – NLNG, Bonny Island, Rivers State, Nigeria.
Nigeria LNG at Bonny Island. Producing 24 MT LNG per annum (using APCI MCHE)
from 6 trains in the Niger Delta. Trains constructed by consortium of TSKJ. Worked as
Shift Supervisor, Storage & Loading. Loading facilities include 2 Jetties for loading
LNG, Condensate loading, LPG loading. Currently working as Supervisor, Expansion
projects for the 7th Mega train of 8.8 MTPA, which is under consideration & for which
preparation work is on.
1998 to 2006 - “Oman LNG”: P O Box 888, SUR 411. Sultanate Of Oman.
Producing 9.9 MTPA LNG using APCI MCHE.
I have been involved in the development of training materials, the Preparation of start-up
& shutdown procedures and the building of “Specific Training Packages”. Also involved
in training local operators in Class Room, Field & on DCS Simulator (HONEYWELL).
Pre-Commissioning & commissioning of process plant & equipment. Assisted in Services
operations and worked as a “Loading Supervisor/Shift Instructor” covering Process
and Utilities.
1995 to 1998 - “Qatar Liquefied Gas Company, Ras Laffan”. P O Box 22666, Doha. QATAR
I worked as a Panel Operator in their LNG plant, producing LNG, Condensate and
Sulphur. This was a joint venture of Total, QGPC, and Mobil.
I was involved with the pre-commissioning, commissioning & start-up of utilities and the
LNG trains, Off-sites including Gas reception & distribution, Gas Scheduling, Sulphur,
LNG & LPG Storage & loading.
I was involved in Training & development of Qatari Operators, [Plant produced 6 MT
LNG].
1992 to 1995: “Toyo Engineering Corporation, Japan”. Petronas Gas, Kerteh. MALAYSIA
– seconded to PETRONAS Gas, the national oil company of Malaysia in the Project
Management & Consultancy (PMC) group for commissioning, start-up, operation &
training local operators for three NGL gas plants at Kerteh-Terenggannu, W. Malaysia.
Plant constructed by Hyundai & Stone & Webster.
1986-1992: “ARL LTD”. W 72-73, MIDC Industrial Area, Thane Belapur Road, THANE. India
A research laboratory involved in the development of dyes & chemicals for other chemical
Industries.
1980-1986: Abu Dhabi Gas Industries LTD (GASCO), P O Box 665, Abu Dhabi. U. A. E.
Process/Utility Operator with Bab, UAE. A Shell, Total, Partex, ADNOC joint venture.
Manufacturing NGLs’. Plant constructed by Fluor. Involved in pre-commissioning,
commissioning & operations.
1973–1980: National Organic Chemical Industries LTD. PO Box 73, Belapur Road, THANE,
India.
Plant Operator at the joint venture between Shell & Mafatlal Group. First plant in India to
manufacture Petochemicals by cracking Naptha. Plant constructed by Stone & Websters.
Operated EO, Glycols, Air Separation, Air liquefaction, water treatment plants.
Personal Training history in brief:
OMAN LNG: - Fire Fighting, Electrical Isolation, B A, Safety Induction, Defensive Driving,
Health Risk Assessment, Safety Road & Mind, Pacer System Basics, Sampling
Instruction, Process Information Course, Pre Incident Planning, Lubrication, Elliot
Compressors, Air Dryers-Del Air, “Demag” Compressors, Chlorination, CCC
Honeywell, Honeywell Hi Spec Simulator Training, Risk Assessment, Route Cause
Analysis, Power Generation by GE, Otter, Dock-master for LNG ships.
QATAR GAS: - Safety Induction, Fire Fighting, BA Search & Rescue, Gas Turbines by
Thomoson, Ebara Pumps, ENRAF gauging, Power generation, Water treatment, Gas
processing, DCS & instrumentation, Honeywell CCC anti-surge system operation,
etc.
Summary
Commissioning: Pre-commissioning, commissioning & start-up of: -
2 Gas plants & utilities at Bab & Asab gas plants of GASCO in UAE.
3 Gas plants in GPP in Malaysia.
2 LNG plants of 2.4 MTPA, utilities, Storage & loading facilities in Qatargas,
Qatar.
3 LNG plants of 3.3 MTPA & utilities in Oman LNG at Qalhat, Oman.
1 LNG plant of 3.3 MTPA in Nigeria LNG.
1 LNG plant of 4.45 MTPA in Peru.
Experienced in; GE Avon, Caterpillar, Thompson, Nuovo-pignone gas turbines of different
frames “Frame V, VI & VII with Mark V control”. Ship loading.
DCS Systems Handled: Honeywell TDC 3000,
Foxboro &
Yokogawa Centum CS.
Emerson.
Computers: I am fully familiar with MS Office suite of software and understand/use “Pacer”
system for Job maintenance. Also Electronic PTW system.
TRAINING AIDS/MATERIALS: I have plenty of Training Materials covering most of the
aspects of Oil & Gas industry in electronic formats which also include VCDs, Gas Processing
manuals etc. These were all collected over the period of years in different countries while
imparting On Job Training to Operators.
TRAININGS CONDUCTED: I imparted training to local operators, which included class room
lectures, Field training & DCS Simulation in Petronas Gas Sdn. Bhd. At Kerteh, Terenngannu in
Malaysia, Qatar Gas, Oman LNG & Nigeria LNG.
PROCESSES HANDLED: -
Naptha Cracking. Syn gas, IPA, DIPA, VC, PVC.
Ethylene oxide reaction (The plant where I worked in NOCIL, India is the only Ethylene
Oxide plant which has not exploded so far in the world).
Ethylene & Polyethylene glycol reactions.
Gas Gathering, Dehydration & Distribution.
Gas sweetening by Hot carbonate, Benfield, DGA, Sulfinol.
Gas chilling & liquefaction.
Propane refrigeration.
Mixed refrigeration.
Liq C1, C2, C3, Condensate & LNG storage & loading.
Sulphur loading.
Cooling water, Sea cooling water, desalination, firewater, Demin water systems.
Waste water & effluent systems.
Air separation & liquefaction systems.
Instrument air, Utility air & tool air system.
EQUIPMENTS HANDLED
Columns: Absorbers, Strippers, Rectification towers, Contactors – working under
pressure & vacuum.
Compressors: Centrifugal & reciprocating compressors, single & multi-stage.
Docking Stations: for ship loading.
Drivers: Motors & steam turbines, Expansion turbines, Expanders.
Furnaces: Natural draught, Forced draught & Natural draught.
Gas Turbines/Generators: Thomson, Avon, Nuovo Pignone, Ruston, GE turbines of
various sizes up to frame VII.
Heat Exchangers: Shell & tube, Serpentine, Floating head, plate type of single &
multiple passes. APCI MCHE.
Ion Exchange Plants: For water treatment – cations, anions & mixed bed polishers.
Pumps: Centrifugal, Piston & plunger types – both single & multi stage of very high
capacities, steam & electrical driven.
Separators: two phase & three phase.
Turbines: Gas Turbines (25 turbines) & Steam turbines.
Vessels: Many types of vessels related to Oil & Gas Industry.
Water Treatment systems: CPI, Effluent systems, Storm water systems.
DETAILS OF JOBS:
Nigeria LNG: Worked as Shift Loading Supervisor for loading LNG, LPG & Condensate
ships. Also involved in preparation works for the 7th Mega LNG train of 8.8 MTPA
likely to come up soon.
Oman LNG: Worked as Shift Instructor/ Sr. Operative Technician imparting On-the-job training
to local Omani Operators & preparing them for doing their B. Tec (U. K.). Also
worked as Loading Supervisor for loading LNG & Condensate ships.
Oman LNG is the only recognized company in the Gulf to impart this training.
Also conducted class room lectures in Physics, Chemistry, Mathematics,
Distillation, Refrigeration & other subjects & processes related to Oil & Gas
Industry.
Further, once the Omanis passed B. Tec they were also trained on Panel.
Prepared course material, for training, prepared question papers & conducted
regular tests to assess the progress of the Omani Operators. The trainees were
tested orally, in writing & practically.
Also guided the operators in Safety aspects of plant, work permit requirements,
conducted safety audits.
Operated the LNG plant, the biggest single train (2 x 3.3 MMTPA) in the world at
that time.
Processes involved were gas conditioning, measurement, distribution, sweetening,
dehydration, chilling & liquefaction. Propane & mixed refrigeration, LNG storage,
LPG separation, fractionation & storage.
Our plant was the first Oil & Gas plant in the world to use Computerised PTW
system & OTTER for taking plant rounds & readings.
Total number of trainees were 84.
QATAR GAS: Worked as Panel Operator in LNG plant. Beside Panel work, also involved in
commissioning of LNG, Off-sites – LNG, Condensate storage, Loading Jetties,
Sea water intake, Power Generation & utilities such as IA, CW, TCW, SCW,
Nitrogen Plant, Water treatment, IR etc.
Also trained Qatari Nationals by imparting OJT in field & on Panel.
PETRONAS (Malaysia): Seconded by Toyo Engineering Corporation to Petronas at Kerteh in
Terenggannu, West Malaysia. Worked with Project Management & Consultancy
group. Job involved Consultancy services for Pre-Commissioning,
Commissioning, Start-up & running the plant with Malaysian Operators &
trainees. Imparted On the Job Training to local operators. Also conducted class
room lectures.
Also trained local Malaysians in aspects of plant operations, safety, storage,
commissioning etc.
ARL LABS (INDIA): Basically a chemical company producing dyes for textile Industry by
batch process.
GASCO (UAE): Gas plant. I was involved in Pre-commissioning, commissioning & start-up.
Led a team of 8 operators during commissioning of process & services.
Processes involved gas gathering, gas compression, distribution, liquefaction,
propane refrigeration, power generation, Inert gas generation, etc.
NOCIL (INDIA): Started my career as Process/Utility operator & trained 20 operators
thereafter.
TRAININGS & SEMINARS ATTENDED:
Pre Incident Planning.
Lubrication Workshop.
First Aid.
BA & SCBA & Rescue.
Ship Docking.
Fire Fighting.
Gas Turbines. (NP)
Work Culture.
APCI MCHE
FMC Loading Arms.
I am fully conversant with;
Preparation of Management Information Report,
Organising Day to Day activity,
Erection and commissioning Follow Up,
Scrutinising and validating the Operating Instruction,
Monitoring the Smooth Operation and Trouble Shooting,
Develop local operators and Efficiency Improvement. I have plenty of Training
material/literature.
AVAILABILITY: Available at short notice any time.
References:
1. Mr. Joseph Alagoa, Head of Operations, Nigeria LNG.
e-mail: ******.******@****.***
2. Mr. Terry Coles, Head of Training, Nigeria LNG.
e-mail: *****.*****@****.***
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