Herbert F. Nelson, Jr. (Frank)
Southside, AL 35907
Home Phone: 256-***-****, cell: 256-***-****
E-mail: ********@*********.***
Objective
Earn a position within the OEM or supplier automotive community
utilizing proven experience in stamping tool construction,
stamping/welding parts making and program management.
Summary
Over twenty-five years of automotive stamping and injection molding
experience in two major Japanese transplant facilities, including
project lead over two full model change stamping tooling projects. My
experience with Honda has taught me a great deal about the supplier
development, crisis management, and cost-effect improvements in
purchasing.
Work History
Parts Quality Engineer, New Model PQ, Body/Chassis, HMA, 4/2009 until
present. The PQ group are tasked with supporting/managing the
suppliers' parts maturation up until Mass Production, where the parts
then become the responsibility of the Mass Production quality group.
As we now have four vehicles at HMA, and the various launches/model
changes are staggered, we always have an event to support.
Technical Specialist, New Model Purchasing Department, Honda
Manufacturing of Alabama
7/2001 to 4/2009. (An OEM manufacturer of light trucks.)
. Assisted suppliers by reviewing/conducting root cause analysis of
unplanned downtime and developing short-term and long-term
countermeasures
. Assisted suppliers by reviewing and proposing improvements in
preventive maintenance, spare parts lists and ordering, and predictive
failure analysis.
. Conducted OEE capacity analysis of supplier processes
. Submitted cycle time improvement proposals with MOST analysis to
suppliers that were implemented with positive results
. Supported Parts Quality Department by focusing on the supplier process
during root cause analysis and countermeasure development of supplier
quality issues
. Assess supplier tooling and equipment modification costs for design
changes by "going to the spot" to clearly understand the modifications
that had taken place.
. Conducted crisis management activities such as monitoring of
production, review of production scheduling, and developing of
potential problem analyses for suppliers with critical delivery
concerns
. Actively participated in the New Model Review process by focusing on
supplier Specified Action Plans, tooling and equipment Gantt charts,
manpower and training plans, and capacity analysis.
. Tracked Tooling and Equipment transfers that occurred between
different supplier locations during mass production by insuring that a
clear and reasonable plan for each transfer existed and conducted
follow-up activities to ensure that the goals of the supplier and
expectations of HMA were met.
Tooling Engineer, Ogihara America Corp., Birmingham, AL
8/2000 to 1/2001 (A Tier 1 Supplier of Automotive Stampings and
Assemblies)
. Engineer and project leader responsible for launching the Saturn VUE
SUV hood and lift-gate stampings.
. Engineer responsible for maintaining and improving the outer body
(Class A surface) stampings for the Mercedes-Benz M-Class and Saturn
VUE SUVs' body closures.
Stamping Die Maintenance Engineer, Nissan Motor Manufacturing
Corporation, Smyrna, TN
1993 to 2000 (An OEM manufacturer of passenger cars and light trucks)
. Stamping Project Leader on Nissan Xterra. Responsible for U.S.
support of die development from concept to launch, including
numerous trips to Japan to die manufacturers, and stamping trials
conducted at Nissan facilities and tool contractors' plants.
. Stamping Project Leader on IV (original Altima) after launch, and
associate support on QW (Frontier truck.)
Die Maintenance Technician, Nissan Motor Manufacturing
Corporation, Smyrna, TN
1984. 1984-1993 (An OEM manufacturer of passenger cars and light
trucks)
. Was originally hired as a die maintenance technician in the
stamping plant in 5/84.
. Promoted to die maintenance engineer, 1993.
Education
. Plymouth High School, Plymouth Indiana, 1971
. Machining/Tool & Die Making Nashville Technical Institute, 1972-73
. Various welding, safety-training courses, kaizen training, meeting
presentation classes, time management classes, Nissan Motor Mfg.,
Ogihara America Corp., Honda Mfg. of Alabama. the list continues to
grow.
Skills
. MS Word, PowerPoint, Excel, Internet
. Enovia v5, Catia training 2010.