QC/QA Plant Manager/ Food Safety Manager

S.P.Dwivedi

Hindustan Gum & Chemicals Ltd. Plot # 780 E-mail: ************@*****.***

Ahmedabad-Viramgam Highway Cell: 099********

Viramgam -382150, Dist. Ahmedabad (Gujrat)

India

Total Experience: 21 Years.

Location: Viramgam Dist Ahmedabad Guj.

Current CTC: 9.85Lac/Annum

Expected CTC: 14Lac/Annum

Career Objective and Summary

Looking for a suitable position in a dynamic work environment, which will enable me to apply my quality

inspection and problem solving skills gained through my academic background and work experience. An

accomplished time manager, organizer and administrator capable of introducing and integrating

innovative strategies to ensure maximum performance of high standard and quality. I am a highly

motivated individual and a strong team player with excellent knowledge.

Education

• Master Degree in Inorganic Chemistry From APSU Rewa MP

• Bachelor Degree in Science, B Sc (Zoology,Botany & Chemistry) From APSU Rewa MP

• Research in Interaction of Halogens in Squire Planer complexes of Ni(II),Using UV Visible

Spectrometer & Magnetic Succeptibility in Department of Chemistry APSU Rewa MP under the

supervision of Prof. K.B. Pandya Head of Dept. of Chemistry APSU Rewa M.P.

Career-Related-Experience

Quality-Control-Chemist(25-08-1990TO21-12-1992)

Bharat Food India Ltd. ( Cement Plant):

Product: Ordinary Portland Cement 33Grade.

• Cheimcal ANALYSIS OF Raw material- Black Lime,Laterite,Coal, Gypsum,Clay,

• Chemical Analysis of Klinker.

• Analysis of Calorific Value of Coal as on recept base by calorimeter.

• Cheimcal Analysis of finish goods – Cement ( Lime, Iron, Magnesium,Zink,Alumina, Silica, Ash).

• Phyical Analysis of finish goods – Cement Cube Moulds Preparation & Strength 24hrs,3days 7days &

28days.Preparation of LC Moulds & their Strength. Particle Size Distribution.

• Process Control & Blending of Raw Materials for Klinker Prepartion(To maintain Lime,Iron,Clay & Coal.

• Preparation Control of Klinker & Klin Control ( Vertical)type Blast Furnace.

• Cement Peparation by blending with Gypsum & Packing Control.

• In Night Shift Measurement Stock Position, Preparation of Production Report. QC Report of 24hrs

production i.e. Daily Report – Reported to President.

Quality Control Chemist( Joining date 3rd April 1994)

Hindustan Gum & Chemicals Ltd. Viramgam Dist. Ahmedabad Gujrat

(M.P.BIRLA GROUP, A JOINT VENTURE OF RHODIA USA- CHMICAL DIVISION rP GROUP

USA)

Responsibilities involved, Monitoring and control of Production Process, Production co-ordination,

Quality Control and Chemical Analysis. I was associated with the Product development &

improvement work and have many contributions in this regard.

Monitoring & testing of Raw materials- Guar Seed- Testing of Moisture,Black, Dark Blue, Bail,

Shrivilled & Ultimate Viscosity.Guar Split- Dehusk factor, Particle Size, Moisture, Trash, Protein,

AIR,Ultimate Viscosity. Tamarind Kernal Powder- Moisture, Viscosity & Filtrability.

QC Monitoring & testing of all kinds of food grade products. Continuous Process Control, Process

Validation, Blender Validation, Calibrations, SOP Prepartion, Prepartion & implementation of

sampling Plan, Testing of raw material & finish goods. Testing of Viscosities in different methods(Own

method, Customer methods, IS Method), Moisture, Particle Size, Color & odor, Nitrogen estimation

by Kjeldol method, AIR, Fat, Ash Content, Grit,pH, Monitoring & testing of Arsenic, Lead & Heavy

metals,DDT and Aflatoxin from third party, Monitoring of COA, Monitoring of Shipment & Counter

samples, Monitoring of Product Self Life, Maintain Standard Fluid for Viscometer Calibration.

Monitoring & testing of all Fast Hydration ( Oil Well) Guar Gum Powder & its blended products.

Maintain Plant Parameters, Process Control, testing of Hydration Viscosity by different methods e.g.

BJ Method, Economy Polymers Method, Aqualone Method etc. by Fann Viscometers using warring

Blender, Brookfield Viscosity, Moisture content, Particle Determination, Diesel Viscosity by Fann

Viscometer. Free flow, angle of repose for silica blended products & all other tests required by

customer. Shipment samples Approvals if required Products control e.g. Ecopol 1144,204,304, 999,

5031,6031,PFP-3439,PFP-4045,J-580,GW-3,GW-4,HIGUM 811, Viscol products, Guar Dust, IOP&

SOP Preparation,COA,Calibration of Instruments,All testings of raw material & finish goods,Customer

Visits.

QC Monitoring & testing of all kinds of Textile Printing products- Monitoring & testing of Batch

Process Control, Testing of Viscosity,Filtrability,Moisture, Particle size, Ash Content, Tack Factor, Free

Alkali, Insoluble Residue, Solid Content, Product Stability.

QC Monitoring & testing of all kinds of Paper Grade products- Dispersion, Viscosity, Moisture,

Particle Size.

QC Monitoring & testing of all kinds of Speciality Guar- Enzymatic Guar: Testing of Enzyme

reactivity,Gelling Strength, Viscosity,Moisture, Particle Size, Product Self Life.

QC Monitoring & testing of Effluent Treatment plant :Monitoring & testing of

COD,MLSS,SS,pH,Color & Odor,

QC Monitoring & testing of Lignite: Testing of Calorific Value as on receipt base & Moisture

Content,

Inspection of HSD & FO.

Incoming Chemicals: Inspection & Testing of Sulphuric Acid, Caustic, Hydrogen Peroxide, Acetic

•

Acid, Navdeepol, Sodium Hypochlorite, PCMC, SMCA,Benzylone and update chemicals at lab.

Incoming Packaging Material Inspection & testing of Paper Bags, Liner, HDPE Bags, Jumbo Bags

•

Physical Measurements, Printing, GSM, Bursting Strength, Vendor Developments for packaging

materials.

Supervise laboratory staff to conduct tests in compliance with appropriate practices and

•

procedures. Handling of 16 Laboratory staff & conduct to their trainings as per evaluation

by Sr. QCM.

Maintain laboratory records in accordance with Good Laboratory Practice standards

•

Review and update laboratory Standard Operating Procedures in consultation with line of

•

departmental objectives.

Development of Laboratory Safety Procedures.

•

Validate and calibrate laboratory equipment as required in coordination with

•

QMS & FSMS internal & external Audits, Vendor Audits.

•

Microbiologist (SINCE APRIL 2001 TO 27DEC.2009)

Hindustan Gum & Chemicals Ltd. Viramgam Dist. Ahmedabad Gujrat

Company Profile:

•Conducted Training Programs and Microbiological risk & control

•Microbiological analysis of food products,

•Environmental Monitoring by air swabs.

•Personal And Plant hygiene Monitoring

•SOP Preparation,develop new in house methods

•Implementations of microbiological sampling plans

•Calibration of temperature gauges of Biological Incubators

• QMS,FSMS Internal audit & External Audits, Vendor Audits

• Micribiological process validation Blender validation, conveyor temperature validation

• Validation of Autoclaves, biological incubators,

• Microbiological testing of packaging materials.

• Specific vendor development for food grade packaging material( Multiwall valve paper bags)for food

grade finish goods packing.( Self made recipe ) by using sodium benzoate.

• Execution of samples for PCP & DIOXINE testing from third party Vimta Lab/Eurofins Lab

•Prepared various microbial media/buffers and cultivation of microbes/pathogens using standard

microbiological methods,Isolated, identified and characterized microbes/ pathogens. ( Specially

used AOAC BAM 8TH Edn.)

•Total bacterial count, Coliform, E.coli, Salmonella, Staphylococcus, Yeast and moulds,

Thermophiles, Mesophiles.

•Swabs equipments, hands, Sifters, Air Dryers,

• Bacteriological and Chemical analysis of water and waste water, Packaged drinking water, borewell

water, processed water,

• Monitoring of RO Plant pH, Hardness, Chlorination & dechlorination, TDS, APC, Coliform &

Salmonella.

• Monitoring of Steam Condensate TDS/Conductivity, APC, Coliform & Salmonella

•MPN method and Multiple tube fermentation techniques.

•Prepared and optimized microbiological quality control tests for raw materials, in-process, bulks

and finished products.

•Isolation and identification of Gram negative and Gram positive .

•Conducting periodical checks of pure cultures to ensure the set standards.

•Validation & of Calibration of Laminar Flow.

•Media disposals & Microbiological safety.

•Monitoring Microbiological Counter samples storage as per product self life.

Quality Assurance I/C / HACCP Coordinator (SINCE 28 DEC. 2009 TO 31 March 2012 and Dy.

Manager QA From 1st April 2012 to at Present )

Hindustan Gum & Chemicals Ltd.

• Lead Auditor ISO-9001-2008, ISO-22000, OHSAS 18001-2007, 5S Training by QGS New Delhi

• Managing all Food Safety, Quality Assurance and Hygiene Programs

• Conducting Internal Food Safety Audit and supplier audits.

• Updating HACCP, Prerequisite programs.

• Developing HACCP plan for new projects and implementing continuous improvement for QA

Protocols.

• Conducting GMP training and Coordinating & verification of sanitation programs/ daily/weekly/ monthly

cleaning

• Managing health and safety regulatory requirements / HSE Implementation in the plant . conducting

fire mock drill & environmental audit. Boiler / HAG Safety audits.

• Conducting food analysis and lab tests.

• Providing food safety regulatory compliance advices to the management

• Conduct various food processing methods, food safety, food inspection, health &safety,hygiene and

sanitation practices, waste management, lab testing and HACCP approach.

• Performed Internal Food Safety and Quality Audits to support the certification requirements in various

plants and provided regulatory and compliance advice to the management. .

• Reviewed and conducted inspection and auditing in the facilities of packers and suppliers to

compliance with good manufacturing practices (GMP).

• Resolved Customer complaints by investigated the nature of complaint, collected information to isolate

the problem and traceability of batch records, analyze the risk level & initiated corrective action.

• Provided accurate information on product labels information and maintained data base. Ingredient

declarations and Allergen information and maintained data base for all products.

• Trained to workers in GMP,GLP,GHP,HACCP and Food Safety programs in plants & Labs.

• Provided Quality System Support to the operation system and Technical expertise to the

manufacturing operations as per HACCP Program.

• Carried out pre-op quality inspection checking and swab testing for plant Cleanliness and Sanitary

condition.

• Monthly plant /Lab / auditing and daily/weekly verification of CCP records.

• Audited food safety and processing systems and recipe Control Sheets and performed corrective

action whenever necessary

• Effectively implemented all the Physical & microbiological sampling plans/procedures.

• Reviewed and updated HACCP and Prerequisite Programs.

• Verification of shelf life studies and quality tests for current productions & finished products.

• Improved the manufacturing practices by identifying process variation and implementing innovative

best manufacturing methods.

• Preparation & Implementation of Glass Policy monthly Inspections of Glass/breakage items

zonalwise.

• Conduct Mock drills & Implementation of Product recall Procedure (Complaint registration/investigation

by counter parts, traceability of batch records, risk evaluation, Permission for product recall, Registration,

Notification, product collection & its disposal)

• Implementation of CT PAT ( Customer Trade Partnership) Audit & Inspections i.e. self assessment food

safety against bioterrorism.

• Online / finish goods Metal Detector operation & verification by different sensitivity test

pieces(Ferous/Non Ferous & SS).

• Conducted chemical Control Program.

• Maintained information & verification for finished product labels.

• Implementation of Jewelry policy

• Worked as a HSE committee member/coordinator. Trained employees in quality awareness, GMP and

food safety programs to improve product knowledge, which resulted in product consistency, process

efficiency and product safety.

• Implementation of visitor rules at site & processing area.

• Maintained housekeeping by Implementation of 5S. Red Tagging & methods of its disposal.Trained

from QGS Delhi.

• Implementation of Color Coding system in products packaging /cleaning equipments/utensils,waste,

emergency siron, helmets, visitors &.

• Implementation of Zoning plan as per potential risk of hygiene.

• Implementation of workers movement.

• Implementation of Raw material & finish goods movements.

• Implementation & verification of food grade oil & lubricants, soaps registered with NSF( National

Sanitory Foundation).

• Implementation & verification of efficiency of magnetic grills in process by its gauss value

• Verification of packaging materials & its traceability records.

• Verification of water condensate & its suitability for in process.

• Implementation & verification of food grade process aids/chemicals in process, RO Water & Boiler

• Finished goods release, conformity / accept with variation.

• Disposal of non conforming finish goods.

• Manufacturing practices by identifying process variation and implementing innovative technology to

establish best manufacturing methods

• Audited recipe control sheets, batch log books, lab standards to ensure that everything accurate,

correct and current. Taken corrective action when where necessary.

• Audited quality systems and HACCP records for compliance and effectiveness, and reported

deviations to the appropriate Managers and made recommendations for corrective action or improvement.

• SMETA – SEDEX Audit by Intertek for Nestle

• Implementation of SHE, Safety audits, fire hydrants audits, boiler safety audits, LPG safety audits,

Chemical safety audit, safety trainings, first aid.

• SPECIAL ACHIVEMENT: AIB Audit on dated 29 30 July 2010 With “EXCELLENT” 855 MARKS in my

supervision.

• Intertek approved expert for “Sintex” Industries fab division kalol for Re certification of ISO 9001 2008

audit on dated 12/01/2012.

Certified internal auditor from intertek for ISO 9001:2008, ISO 14000:2004, OHSAS 18000:2007 and

FSSC 22000:2010(ISO 22000:2010 and ISO TS22002 1).

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