Engineer Quality Assurance
Resume:
CURRICULUM VITAE
Mohammed Azharul Ishaque E-mail: ******@*****.**.**
S/o: Mohammed Mazharul Haque Phone No: 009***********
Visakhapatnam, Andhra Pradesh, India
Career Objective
Seeking a position to utilize my skills and experience in Engineering,
Inspection & Quality Department while being resourceful, innovative and
flexible.
Educational Qualifications
. Bachelor of Technology in Mechanical Engineering from Nimra College of
Engineering &Technology affiliated with Jawaharlal Nehru
Technological University, Hyderabad, India
. Intermediate (12th) in Mathematics, Physics and Chemistry from the
Board of Intermediate Education
. Secondary School Certificate (10th) from Central Board of Secondary
Education
Professional Qualifications
. American Welding Society-Certified Welding Inspector (AWS-CWI)
. Seaman's Record Book/CDC issued by Bahamas Maritime Authority
. Helicopter Underwater Escape Training(HUET)
. Standards of Training, Certification & Watch Keeping (STCW-95)
. IMMARBE, Belize Certified Elementary First Aid
. IMMARBE, Belize Certified Personal Safety& Social Responsibilities
. IMMARBE, Belize Certified Personal Survival Techniques
. IMMARBE, Belize Certified Fire Prevention& Fire Fighting
. Non Destructive Testing (NDT) Level-II
. ASNT Certified Ultrasonic Testing (UT) Level II -
Valid up to 13.11.2014
. ASNT Certified Radiographic Testing (RT) Level II - Valid
up to 26.11.2014
. ASNT Certified Penetrant Testing (PT) Level II -
Valid up to 04.11.2014
. ASNT Certified Magnetic Particle Testing (MPT) Level II - Valid up
to 17.11.2014
Technical Skills
. Software : Primavera
(Planning Software), MS Office
. Languages : C language
. CAD/CAM Packages : AUTO CAD
. Operating Systems : Windows
98/2000/XP/vista/7
. Codes : ASME Sec
ll,V,Vlll,lX,B 31.3,31.4,APl 650
Extra-Curricular Activities
. Organized events at school and college level functions like science
Exhibition, annual day celebrations, teachers day, sports meet, etc
. Been vice captain while at school& college
. Participated and won prizes in sports& sea cadet corps (SCC, a part of
Indian navy)
Training
. TWI -Welding Inspection Techniques and Types of Welding process
. CII - Industrial Painting Process and Applications
. ASNT-Non Destructive Testing Methods
Strengths
. Have a balanced, patient approach in times of crisis.
. Quick to adapt to new environment, positive attitude.
. Can easily mingle with people and make friends.
. Flair for new challenges.
Experience
1. SABIC-IBN ZAHR
Designation : Plant Inspector
Employment Type : Permanent Contract
Duration : February 2013 to Present
. Inspection of equipments in the plant
. Reviewing inspection plan for the asset
. Optimizing inspection activities based on risk analysis
. Prioritizing inspection of high probability and high consequence
(i.e. high risk) asset than to those with lower consequences or
risks
. Witnessing NDT activities like DPT, UT, R.T, RFET, IRIS, etc and
reviewing of RT Films whenever films come up for review after
the test
. Inspecting incoming materials of applications
. Reviewing of ITP, welding Procedure Specification (WPS) &
Procedure Qualification Record (PQR) and Witness of Welder
Qualification Test (WQT) according to ASME Sec IX
. Monitoring welder performance and welding activities Ensuring
activities are carried out according to QAP
. Ensuring proper application of welding and repair jobs
. Verification of Welding Report
. Final Visual inspection & Painting DFT Checking as per specified
standards
. Issuing NCR to the contractor found during inspection.
. Reviewing and signing final documentation
2. Tata Consulting Engineers(TCE)
Designation : Inspection Engineer (PMC)
Employment Type : Contract
Duration : September 2012 to February
2013
. Prioritizing and planning inspection of equipments in the plant
. According developing a prioritized inspection plan for the asset
. Assisting the client company to select cost effective and
appropriate maintenance and inspection tasks and techniques
. Suggesting the type and frequency of inspection for the asset
. Optimizing inspection activities based on risk analysis
. Employing RBI to ensure a proactive maintenance regime than a
reactive maintenance regime
. Giving priority of inspection of high probability and high
consequence (i.e. high risk) asset than to those with lower
consequences or risks
. Helping in reducing unplanned outages and repair costs
. Helping in lowering the risk profile of an asset's equipment
. Suggesting NDT activities like DPT, UT, R.T, RFET, IRIS, etc and
reviewing of RT Films whenever films come up for review after
the test
. Ensuring the repair activities are taken up using the relevant
procedure issued by TCE remedial suggestion team
. Inspecting Materials, their Identification as per applicable
codes & checking their Dimensions
. Identification of Pipes& MS Plates as per requirements on site
. Reviewing of Quality Assurance Plan(QAP),welding Procedure
Specification (WPS) & Procedure Qualification Record (PQR) and
Witness of Welder Qualification Test (WQT) according to ASME Sec
IX
. Monitoring welder performance and welding activities to ensure
work is being carried out in accordance with the approved
welding procedure.
. Ensuring activities are carried out according to QAP
. Checking of welding materials (Electrodes classification, Filler
Wire) and baking of Low Hydrogen Electrodes (Basic electrodes).
. Verification of Welding Report
. Suggesting application of proper painting techniques
. Final Visual inspection & Painting DFT Checking as per specified
standards
. Bring the non conformities to the notice of the
contractor/Client if found during inspection.
. Review final documentation and prepare inspection case sheet of
TCE
3. Lindinger Inspections Pvt. Ltd (TPI).
Designation : Inspection Engineer
Employment Type : Freelance/Retainer ship
Duration : May 2010 to Present
. Witness of Material Identification, Final Dimensional check and
100% UT for Claded Plates.
. Material Identification of Pipes& MS Plates and Final Visual
inspection & DFT check
. Review of Quality Assurance Plan(QAP),welding Procedure
Specification (WPS) & Procedure Qualification Record (PQR) and
Witness of Welder Qualification Test (WQT) according to ASME Sec
IX and reviewing RT Films
. Monitor welder performance and welding activities to ensure work
is being carried out in accordance with the approved welding
procedure.
. Witness of Pipe welding activities according to QAP
. Checking of welding materials (Electrodes classification, Filler
Wire) and baking of Low Hydrogen Electrodes (Basic electrodes).
. Verification of Welding Report
. Ensure the repair activities are taken up using the relevant
procedure
. Inspection of NDT activities like DPT,UT,RT Films
. Issue NCRs if any violation found during inspection.
. Prepare final documentation and inspection case sheet.
4. Hindustan Petroleum Corporation Ltd(HPCL).
Designation : Inspection Engineer
Employment Type : Shut Down Contract
Duration : June 2012 to August2012
. Witness of Material Identification, Final Dimensional check and
100% UT for Plates Pipes
. Review UT results conducted on existing plates/Pipes & confirm
the acceptance
. Inspections of Heat exchanger's, shell & tube bundles
. Witnessing RFET(Eddy Test),IRIS for tubes of heat exchangers
. Advising according to the situation whether retubing is required
as per consultations with Seniors &other department
. Witnessing Shell Test & Tube Tests
. Checking the gaskets, test jigs, blinds & plugging of defective
tubes
. Inspection of replacement of Reactors, Regenerators, Air Pre
Heaters(APH) like replacement of Riser Pipe, Hex-mesh inside the
Risers, Resco Refractory,plenum chambers cleaning/replacement,
nelson studs fixing, J bends, Cyclones replacement, spent
catalyst over over head well(SCOW),platforms replacement,
orifice pipe replacement, stripper trays,etc
. Inspections of Air Fin Coolers, Boilers, Columns.
. Advising relevant replacements if found not acceptable.
. Checking the dimensions, fit ups & issuing welding clearance for
the same
. Review of Quality Assurance Plan(QAP),welding Procedure
Specification (WPS) & Procedure Qualification Record (PQR) and
Witness of Welder Qualification Test (WQT) according to ASME Sec
IX and reviewing RT Films
. Checking of welding materials (Electrodes classification, Filler
Wire) and baking of Low Hydrogen Electrodes (Basic electrodes).
. Monitor welder performance and welding activities to ensure work
is being carried out in accordance with the approved welding
procedure.
. Witness of Pipe welding activities according to QAP
. Doing Weld Visual Inspections after welding & release for
D.PT/R.T
. Witnessing PWHT of spools as per code requirements
. Witnessing Hydro Tests of pipe loops, checking the blinds, new
replacements & vent& drain guages
. Follow up the repair activities using the procedure
. Inspection of NDT activities like DPT,UT,RT Films
. Issue NCRs if any violation found during inspection.
. Prepare final documentation and inspection case sheet.
5. Ion Exchange Engineering India Ltd.
Designation : Inspection/Expediting Engineer
Employment Type : Permanent-Location: Vizag
Project : Pressure Vessels
Duration : December 2011 to June2012
. Ensuring Quality& Timely completion of Vessels.
. Witness of Plate UT/MPT for shell plate, flanges & Dishends
. Checking the profile of ASTM516 Gr70 & IS2062 plates after
rolling and bending as per approved drawings
. Checking the bevel angles of plate edges
. Witness test for WPS/WPQ as per QAP
. Dimensional check for crown plate & petals after forming &
before taking to further fabrication
. Witness DP test on all butt weld joints
. Dimensional check of spherical vessel in two half before SR
. Witness Stress Relieving of spherical vessel in two halves
. Dimensional check of SS bottom strainer plate
. Review of RT films
. Dimensional check up of spherical vessel after complete
fabrication.
. Witness Hydro test of complete vessel
. Review of all documents as per QAP as per ASME Sec ll,V,Vlll,lX
. Appraise sub contractor of non conformities/deadline for
completion of Vessels
6. Cairn Energy India Ltd.
Designation : QA/QC Inspection Engineer
Employment Type : Contract (3 months)
Project : Onshore Oil & Gas Exploration
and Pressure
-Vessels & Pipelines
Onshore
Duration : September 2011 to December 2011
. Surveillance inspection of daily field activities and bringing
all critical issues, if any, to the notice of appropriate
authority.
. Doing joint walk around with construction quality before piping
hydro testing and inspection of supports, valve directions,
insulation, painting, corrosion coupon access fittings etc at
appropriate times.
. Performing line verification with P&ID, Isometrics before piping
hydro testing.
. Inspection of equipments (Internal & External) and pumps as per
specifications and standards.
. Verification of Construction punch list status before mechanical
clearance certification.
. Reviewing Technical Queries and review for acceptance
. Reviewing of PSV & PRV calibration certificates
. Verification of As-built drawings on field and its approval.
. Giving final clearance for accepting insulation works, painting
and corrosion coupon access fittings.
. Taking of Dossiers on behalf of operation's team and also
radiographic films and all other documents from construction
QA/QC Engineer.
. Monitoring & close out of all non conformities observed during
various construction stages / at site work.
. Follow up of all project and inspection related activities to
ensure that same being completed in time
. Review of all Inspection reports for work done at site
. Evaluation of Vendors and categorizing the Vendors based on
their Quality performance
. Providing day to day QA/QC inputs to all team members in
operations
6. East India Petroleum Ltd.
Designation : QA/QC Engineer (Client)
Employment Type : Permanent
Project : Storage Tanks, Pipelines
Duration : September 2010 to September 2011
Shop Fabrication:
. Witnessing UT for checking the thickness of plates for
fabrication
. Monitoring the cutting of the MS plates as per dimensions given
in the approved drawing
. Checking the bevel angles of plate edges
. Checking the profile of MS plates after rolling and bending as
per approved drawings
. Monitoring the cutting of Flanges & Blind Flanges for Manholes
and Gauge vents
. Monitoring the cutting of Pipes spools and joining them to
Tees/Reducers/Elbows according to the approved drawings.
. Checking the Quality of Welds using TIG/SMAW, ensuring proper
current,pre heat temperature, inter pass temperature, job
executed by qualified welders.
. Checking for any weld defects like undercuts, porosity, lack of
side wall fusion, slag inclusion arc strikes, mechanical damage,
etc and ensure their repair.
. Witnessing DPT on butt welds& R.F pads as per QAP
. Request 10 %Radiographic Test for completed spools& review the
films
. Ensuring proper handling and storage of pre fabricated and
fabricated plates
Site Fabrication/Erection:
. Surveillance and Monitoring of Fit-up, Long Seam and Circ Seam
welding of Shells for Tanks &Pressure Vessels
. Surveillance and Monitoring for Fit-up, Welding and back
chipping of Nozzles with reinforcement pads to Shells for Tanks&
Pressure Vessels as per the Orientation and drawings.
. Surveillance and Monitoring for Fit-up of Pipe to Flange,
Internal & External arrangements as per the drawings of
pipelines for Tanks.
. Witness of Performance test (Seat leak & Hydro test and the
Vacuum test)
. Witnessing of Hydro Test and review of documents like RT, DPT
reports, WPS, PQR & WPQT (Contractor VS-Engineers).
. Witnessing of Tensile, Bend, Hardness and Chemical tests as for
Inter Granular Structure checking of the Plate in case if test
certificates not available.
. Checking the Orientation of Inlet/Outlet Pipes, Manholes on
Shell and Roof, Bottom Drains and Recirculation Nozzle, Breather
Valves, Radar Gauges, Automatic Float Gauge, etc.
. Surveillance and Monitoring for Fit-up of Floating roof for
Tanks
. Surveillance and Monitoring for Fit-up of Sprinkler systems for
Tanks including water jet nozzles, splash plates, etc
. Witnessing the UT/D.P.T on weld joints as specified in QAP
. Monitoring the Laying out of Fire water lines and Foam Lines
. Checking the quality of painting
. Maintaining the proper sequence of paint application i.e.
Primer,MIO,Hi=build
. Collaborating with 3rd Party Inspectiors(Beaureau Veritas) for
maintaining the Universal Standards
Visakhapatnam Port Trust- East India Petroleum Project LPG
Blender Offshore
Project:
. Witnessing Pneumatic test for Packaged Natural Gas Metering
Skids 10 No's and Carrying out Mechanical and Instrumentation
tests as per approved procedure
. Witnessed stage Hydro & Pneumatic inspection tests for Pipe
spools of the Oil Metering Skids of Rating 300# & 150#.
. Witnessing of stage Hydro test of Valves for Gas Metering Skids.
. Document review for all the components like Ball Valves, Globe
Valves, PCV, Pipe fittings, Pressure & Temperature gauges,
Pressure & Temperature Transmitters of Gas Metering Skids.
. Witnessing the functionality and connectivity of the flow
computers installed in the Gas Metering Skid as per the approved
procedure
. Witnessing NDT/DPT on the relevant R.F pads and butt welds
7. Kalathil Brothers Company Pvt. Ltd.
Designation : QC Supervisor -Projects (2007-2008)
QA/QC Engineer-Projects (2008-
2010)
Client : RINL
Employment Type : Permanent
Duration : June 2007 to May 2010.
. Witnessed seat leak & Hydro test for Ball, Globe and Gate of
different sizes 8" to 24" for class 300#, 600# & 900# both
manual & motor operated.
. Inspection of pipe spools during fabrication i.e. fit-up,
welding, dimensional check.
. Witness/Review of Procedure Qualification Record (PQR), Welding
Procedure Specification (WPS) & Welder Qualification Test (WQT)
as per ASME Sec IX.
. Review of Radiographic films of Pipe spools.
. Surveillance and monitoring of piping fabrication and erection
activities/structures for platforms BW-26/33, BW-12/15 & BW-
46/51.
. Witnessed Pressure vessel inspection i.e. fit-up, Circ Seam
welding of Shells and Dish ends.
. Layout Inspection.
. Review of documents, Spool drawing, LHS and fabrication
procedures.
. Witness of NDT inspections (UT, PT, RT & MPT) as per ASME Sec V.
. Hydro testing, Pneumatic testing of pipe spools after
fabrication and erection.
. Witnessed hydro test of Pipes & Fittings at 10 bars at specified
holding time for different sizes and class.
. Line checking and punching during the test pack clearance,
Control final documentation (Test pack) and maintain records.
. Issue NCRs for violation found during inspection or any defects
found during Nondestructive Testing
. Issue of Release note to the Pipe spools once all the Inspection
activities completed as per ITP and found satisfactory.
Offshore:
Inspection during fabrication of Jackets & Pile of the structure includes:
. Welding procedure qualification as per AWS D 1.1.
. Welder Qualification Test (WQT).
. Witness of Tubular fit-up & welding and NDT.
. Witness of Visual & Dimensional check.
. Witness of Hydro test of legs of Jacket.
8. SANS Inspection Technologies
Designation : Project -NDT Supervisor
Employment Type : Trainee
Duration : December2006 to April 2007.
. Overall inspection activities prior, before, during and after
the welding.
. Carry out stage wise inspection in according with approval QAP,
and relevant client specifications and applicable standards.
. Raw material inspection, Inward material inspection receipt and
review of test certificates.
. To carry out various quality checks as per the approved quality
assurance plan.
. Conducting Welder Qualification Test (WQT) according to ASME Sec
IX.
. Control of welding material Electrode, Filler Wire, flux and
baking of Low Hydrogen Electrode.
. Conducting and Interpretation of Dye-Penetrant Test and Magnetic
Particle Test according to ASME SEC-V.
. Radiographic film interpretation and evaluation in compliance
With relevant codes and API 1104.
. Conducting Hydro test of pipes of different sizes and class.
. Ensure all NDT is done before the box up
. Issue of Material Clearance for the box up of the equipment by
successfully.
. Control and prepare final documentation and maintain records.
Personal Information
Name : MOHAMMED AZHARUL
ISHAQUE.
Father's Name : MOHAMMED MAZHARUL HAQUE.
Date of Birth : 30-10-1985.
Gender : Male
Nationality : Indian
Languages Known : English,
Hindi, Urdu, Telugu & Arabic
Passport Number : H0801966
Driving License Number : DLFAP2313592005
Permanent Address : S/o: Mohammed Mazharul
Haque,
D.No-10-7-62, Azeemabad,
Kanithi Road,
Gajuwaka, Vizag, AndhraPradesh, India
Yours Professionally,
M.A.Ishaque
Contact this candidate