Design Engineer Quality
Resume:
Hirak Padh **, Hullen crescent, Etobicoke ON M*W *B9 Phone no: - 647-***-****.
Dear Sir,
This letter is in the reference to your advertisement on your website about Product designer at your esteemed organization. I firmly believe that this position matches my career interests and is strongly compatible with my skills and experience.
Having graduated in engineering, I have been working as Product design Engineer and have performed consistently to create, modify and implement the manufacturing processes with optimum quality of end products. Extensive usage of AP100G, AutoCAD, Inventor, Solid edge and Solid works are some of the skills I possess. My responsibilities not only include smooth flow of production and continuing process improvement, but also extend up to design, maintenance and quality control. You will see more in details about my experience in my resume enclosed with this letter.
It will be my pleasure to win an interview call and reveal my relevant expertise to prove myself best fit for this position. If you have any more questions, please feel free to contact me anytime.
Thank you for your consideration.
Sincerely,
Hirak Padh.
Hirak Padh
45 Hullen Crescent
Etobicoke ON M9W 7B9.
Email: *******@*****.***
Objective:-
Together with design, develop and maintain key metrics to track the quality, efficiency and reliability of manufacturing processes.
Skills summary:-
Experience working as Product designer in a manufacturing industry.Thorough understanding of various heavy metal fabrication processes such as forming, casting, punching, bending, welding, etc.Understanding of Trumpf and Amada Laser Cutters and experience working with Amada-Vipros Series, TRUMPF 2020 and TC5000 machines.Familiarity with various ISO: 9001 Quality management systems.Familiarity with soft wares: - Amada AP100G, Auto Cad, Draft Sight, Auto desk- Inventor, Solid works, Solid edge and Rhino ceros.Proficiency with computers: - Project management, Microsoft Office, Outlook.Experience working in MRP-JOBBOSS, SAP, AS400 systems.Ability to work independently with minimal supervision and perform a variety of complex engineering tasks under broad direction.Excellent written and communication skills.
Education:-
Mechanical Design Sep 2006 – Apr 2007
Humber College, Toronto
Bachelors of Mechanical Engineering- Honuors Jul 2001 – Jun 2005
Gujarat University, Ahmedabad, India
Experience:-
Spinnaker Industries, Etobicoke, ON Jan 2012- Present
Product Design Engineer
Usage of AutoCAD to design products like Roof Curbs, Adaptors, Isolation Heads, etc.Detailed usage of Autodesk Inventor & Solid works to design products like RERV Units, Economizers, Energy recovery Wheels, Air handling Units and power exhaust assemblies.Keep track of the production in the plant and trouble shoot any issued related to it. Create and modify part numbers and BOM, update in the cut list database. Create wiring, installation diagrams, catalogue drawings and submittals for various products as per the requirements. Use Amada AP100G to create the programs for parts of varied thickness. Continuously improve the designs to manufacture lot to eventually improve the productivity. Analyze and implement the ways to improve the manufacturability sustaining the current Lean Manufacturing environment. Recommend design modifications to eliminate machine or system malfunctions. Study industrial procedures to determine where and how application of the equipment can be made. Perform personnel functions, such as supervision of technicians, technologists and production workers in the plant.
Fabcrest Metals, Vaughan, ON Jan 2011- Dec 2011
Product Design Engineer
Develop prototype using reverse engineering from the part sample.Create the design and make the FLAT layout of the part using Solid works 2011 that can be used to create the programs. Use all bend deduction values and notching calculation for getting a flat size.Made a complete database in JOBBOSS ERP software to make the part travelers. To elaborate, right after receiving PO, have to decide the part production sequence based on the drawing supplied by the customer.Extensive usage of LEAN MANUFACTURING principals to improve production procedures. Keep track of complete part and hardware inventory based on customer PO forecast.Keep complete track of production status on the shop floor.
Nu Vision Metals, Scarborough, ON Jul 2007- Jan 2011
Product Design Engineer
Design and modify sheet metal parts design using Amada AP100G programming software.Convert 3D drawing in to 2D unfolded drawing with all possible bend deductions and set back values. Create programs from 2D unfolded drawings with the best possible tooling available to reduce the amount of hits per part.Generate nesting of parts with Cut master2D process optimization software to reduce the punching tool change time and cost of labor.Design a part drawing from actual part using reverse engineering and discuss the possible changes with the client to reduce the cost and improve the process quality from prototyping stage.Keep track of all Engineering Change Requests (ECR) – part revisions and make appropriate changes to the drawing and part punching program. Decide tool assign path for complex punching profile parts to be fabricated on Vipros King.Interact with customers for different project requirements. Coordinate with suppliers and vendors to expedite the delivery of key mechanical components including tools and dies, Electronic hard wares for the chassis and enclosure, the special tooling requirement like Knock outs, ribs, counter sinking, etc. Use the available alternatives to the possible costly requirements in the product such as replacing expensive stand off hard wares by possible spot welds in the part profile. To make some of the critical parts stiffer, even use MIG and TIG welding. Scheduling the process layouts to meet the deadlines for the projects with more steps along with the one that have shorter deadlines and less quantity. Evaluate the plan to keep manufacturing cost to minimum by eliminating the waste during the production and using the available sheet off cuts for next program cycle. Create a database, which monitors the calibration and validation of all production equipment on the floor including Punching and Bending machines, fork lift and different types of Vernier Calipers, etc, using ISO: 9001 system.Address product related issues arising on the floor. Making sure the flow of production goes smooth right from punching to bending and to Pem hardware installation as well as different types of Powder coating and plating requirements.Maintain proper WORK SAFETY GUIDELINES on the production floor. Create a safety guideline for the new trainee staff. Train new production staff on the Punch press.
Achievements:-
Raising cost effectiveness along with productivity: - Handled the project of major production run of several thousands of parts by applying the possible modifications in the design stage and replacing the previous punching tools with the most current in the database to keep amount of hits to minimum. That reduced the amount of time to punch the part by 50%, achieving better quality parts with less amount of tooling requirement. In overall, this change reduced the actual cost of the project by more than 30% and time by more than half.
Tool Inventory Control: - Made a complete record of the existing tooling that includes more than 300 different tools along with some of the special tools like Lancing, Embossing and Countersinking. I designed an appropriate maintenance chart for the mechanical components on the floor.
Voltas Limited, Bangalore, India Jul 2005 – Jul 2006
Product Design Engineer
Gained thorough technical know how in manufacturing sector.Worked with Automation staff to produce better product quality with less cycle time. Was a part of the team that installed complete equipment with all Robotics controls to not only to operate the machine but also to make sure to reach the optimum production speed with least power requirement?Had done numerous types of technical equipment selections in conjunction with thorough cost analysis. Worked in coordination with several other departments like design, purchasing and projects. Keep track of projects throughout the planning and execution stage.Had been an associated for final negotiations with some of the global clients like IBM, TCS, Mahindra British telecom, etc.Had been a part of the execution team to finish major projects worth $10 million.Completed full system design for several government projects.Prepared thorough BOM s in the systems like ERP and SAP, for material procurement management.
References available upon request.
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