Process Engineer

MOHAMMAD FAROOQ FAREED

Primary Cell No: 009**-*********

Secondary Cell No: 0092-300-***-****

Email: ************@*******.***, ***********@*******.***

Summary of Overall experience

Result-oriented Chemical Engineer having around Ten years of experience

especially in Oil & Gas, consultancy, EPCM and petrochemical Sector as a

Process Engineer & Operation Engineer.

(Around a year in SABIC as Lead Process Engineer, around Three years of

experience in Jacobs Engineering as a process engineer and around Six years

of experience as a Process Engineer in Technical services & Projects

departments in Fuel Refinery).

Experiences Cover:

Oil & Gas: Upstream gas gathering and launcher & receiver, Crude

distillation unit, LPG Separation Unit, UOP Merox Unit, Naphtha Hydro

treating Unit, Platformate Unit, Flare network, Sour water stripper, sulfur

handling, Catalyst regeneration, Utilities & offsite, offshore

loading/unloading, waste water treatment and Tanks & Terminal.

Types of project: Green field, brown field expansions modifications/revamps

and debottlenecks of onshore units and offshore loading/offloading

facilities.

Management: Strong interpersonal, team player, leadership and motivational

skills, personnel & team safety implementation, commitment to excellence

and a demonstrated ability to communicate, Self driven with minimum support

and interact effectively with management, associates, vendors and

customers.

Professional Qualification

- M.E in Chemical Engineering from NED University of Engg. & Tech. in

May 2010 (CGPA is 3.5).

- B.E in Chemical Engineering from DAWOOD College of Engg & Tech. got

76.34 % in 2005.

Technical Skills

Conceptual design, front end engineering design (FEED). Hydraulics of

Single & multi phase. Heat & Material Balance. Pump, PSV, Control valve and

vent & breathe valve sizing and rating. Sizing & Rating of Heat Exchanger

and two & three phase separators. Develop, check & finalize of UFD, PFD,

P&ID, Cause & Effect Diagram. Assuring the quality of the process

engineering input to the other engineering discipline deliverables.

Engineering design specifications (equipment specifications, data sheets,

utility summary, line list, equipment lists, process data for instruments

etc). Offsite and utility systems design, plant and instrument air system.

Fire water network sizing & rating. Rate & Size flare network. Propose

conceptual solutions by planning, cost estimating & performing technical

calculations SOP, process descriptions, operating & control philosophy,

commissioning, execution plan, bid evaluation, project proposal, man-hour

estimation, scheduling, technical quires and variation notes on design

deviations. Risk assessment & reliability studies. PHA, LOPA & HAZOP and

value engineering. Manage interface. Familiar with codes and standards like

API, NFPA and ASME. Worked on Aramco, Shell and BP engineering standards &

design practices.

Management:

Deliverables Index, Cost Time Resource Plan, Planning, scheduling &

budgeting, self motivated, MOC, safety system implement with zero LTI &

near miss, client, vendor, and contractor coordination, Self driven with

minimum support, department junior engineers training and supervisions,

technical assistance in preparing project proposals.

Engineering & Different Software

PIPESIM & Korf for hydraulics. Heat exchanger design & rating by Aspen

HTRI. Process simulation by Aspen HYSYS. Check & rating flare header, tail

pipe & flare network by Flarenet. AFT-Fathom & Elite-fire (For fire water

network calculation). MS-Project. Microsoft Office.(MS-Word, MS-Excel, MS-

Power Point) and MS-Visio. In-house excel base calculation sheets for

different equipment sizing.

Certification/Training/Studies:

- HAZOP in Clean Fuel & Aromatic Project of Ras Tanura Refienry.

- Aspen HYSYS training arranged by Phi Tech (Aspen licensor institute).

- Two days workshop on Effective communication & Turning Attitude.

- One day seminar on Energy conservation.

- Health, Safety, Environment, & First Aid

Professional Membership

- Registered Engineer of PEC bearing PEC registration no# CHEM/6908.

- Professional Engineer of Institutes of Engineers Pakistan.

- Registered Engineer of Saudi Engineering Council

Professional Experience

. SABIC United:

(Since Sep, 2014 to date)

Currently worked in SABIC as Leas Process Engineer. SABIC is the largest

petrochemicals & chemicals tycoon of KSA and world leading 3rd largest

petrochemical company. I am working as capacity of Process engineer in

Projects and Technical services departments.

Projects:

1. CO2 Project:

Review the FEED, detail engineering and As-built packages. Involve in Pre-

commissioning, commissioning and startup. Review all kind of SOP and

procedures. Flare header analysis with CO2 plant load and provide

solutions. Attend HAZOP and PHA.

2. VHPBFW: Very high pressure boiler feed water line size, give

suggestion, risk assesment and prepare engineering package of

construction.

3. Benzene stripper: Prepare benzene stripper simulation and suggest the

range of parameters to operation for the optimization, controlling and

safe operation.

General responsibilities:

Handle MOC, daily production suggestions, daily plant monitoring, risk

analysis of different of different jobs and provide technical support.

. JACOBS Engineering

(Since Nov, 11 to Aug, 2014)

(Saudia Arabia)

Prior worked in JACOBS ZATE as a Process Engineer. Jacobs ZATE is

subsidiary of Jacobs Engineering in Saudi Arabia. I am assigned on

following project related to Saudi Aramco facilities.

1. Sour Water Stripper:

Purpose of this project is to install new 550GPM Sour Water Facility to the

treat of sour water and make it useable. This is FEED project. My

responsibilities are:

Prepare Scope of work, control & operating philosophy, process description

and cut-off philosophy PFD, P&ID, and Cause & Effect Diagram. Make

different scenarios simulation model and Heat & Material balance. Design

heat exchangers, pumps, condensate pod and separators & drums. Design PSV

in different scenarios in vessels and columns. Utility consumption

calculation and hydraulics of single & multiphase lines. Participated in

HAZOP and value engineering

Flare network rating & sizing (analyzed existing flare header and propose

new network connect with existing).

Fire Network:

Risk area analysis for fire water demand. Hydraulics calculation and report

for fire network. Prepare fire hazardous drawing and P&ID, fire protection

philosophy and coordinate with third party for certification.

2. Clean Fuel & Aromatic FEED Project of Ras Tanura Refinery & Terminal

(Aramco subsidiary largest refinery). This clean fuel project

comprises FEED studies of Crude distillation unit, CCR unit,

Isomerization unit, Naphtha hydro-treater unit, Para-xylene unit

(Process licensor Axen), Offsite, Utilities and Terminal & Tanks

including HP & LP flaring. I have assigned:

Offsite and Tanks & Terminal and Offshore loading facility:

Prepare control & operating philosophy, process description, scope of work,

PFD, P&ID, Cause & Effect, as built P&ID & fire hazardous drawing, line

list, Pumps, Tanks, VRU (vapor recovery units), tanks PVRV, custody

transfer meters & loading arm data & spec. sheets. Conceptual studies of

different proposals & option of different system and conduct feasibility

study of debottlenecking for those system & options. Provide technical

support to client for LSTK bidder's queries and bid evaluation. Perform PSV

& PVRV calculation on different scenario. Rating existing pumps and

proposes new pumps as per need. Perform hydraulics and hydraulic analysis

in different cases. Participate in value engineering & lessons learn

secessions and HAZOP and evaluate DBSP (Design Basis). Correspondence with

vendor and client. Prepare variation notes and technical queries for any

deviation.

3. Well heads, scraper & launcher and manifolds:

Purpose of this project is to provide technical & engineering services to

SaudiAramco. My responsibilities are:

Prepare PFD, P&ID and Cause & effect. Steady state hydraulics of flow,

process & trunk lines. Participated in HAZOP

4. Sulfur handling:

Purpose of this project is handling, storage and shipping of amorphous

sulfur. I do on this project is:

Heat & Material balance of plant. Prepare operating & control philosophy

PFD, UFD, P&ID and Cause & Effects diagram. Steam jacketing calculation for

different sulfur lines. Participated PHA & HAZOP.

5. Dorra Gas:

Purpose of this project is to provide the provision of some new wellhead

feed to the facility. To accomplish this, I do:

Hydraulics of new process & utilities lines and calculate utilities

consumptions for new units. Design heat exchangers. Prepare PFD, P&ID &

C&ED.

6. Uthmaniya Gas Plant:

Purpose of this project is to utilize dry gas as a regeneration gas, in

this project I am responsible to:

Rate and propose heat exchangers & coolers, multiphase vessels. Make report

on observations & new proposals and prepare PFD, P&ID & C&ED.

7. Shaybah CPF Expansion:

This is ER review project to estimation for detail engineering and

construction. I am responsible to:

Check calculations and simulation. Check deliverables with calculations.

Consistency check with all deliverables

8. Flare Network Study:

In this project, I had vetted the gas plant facility actual capability of

existing flare system and its bottlenecking.

Check all relieve loads on existing and new cases. Make different cases for

reliving on Flarenet. (e.g. Fire case, power failure, instrument air

failure, block outlet etc) and calculate material & energy balance by Aspen

HYSYS. Vet existing network and knock out drums capabilities. Prepare

report, address bottlenecks and mitigation plan.

. BPPL (BYCO Petroleum Pakistan Ltd.) (Since

Jan, 2006 to Aug, 2011)

Prior, I worked in BPPL as Process Engineer & Operation Engineer in

Technical services, Operation and projects and Departments. BPPL having

facility to refine 40,000 BPSD of crude into derivative products.

1. Re-Vamp Project

Petroleum Refinery Re-Vamp Project, Commissioning and Annual Turn around.

I had worked in Revamp project as Process & Operation engineer (assist to

my seniors). I have been also working and experience three Annual Turns

around and over hauling of equipment.

Prior BPPL having capacity 18,000 BPSD and post revamp it becomes 40,000

BPSD. This enhancement has possible by adding new pre-flash tower, more

than twenty heat exchangers, Heavy duty feed & Product pumps, heavy duty

furnace (107 MMBTU/hr), enhance capability of own use fuel, enhance

capacity of cooling water system, installation of new 12 Ton boiler,

replacement trays of distillation column, de-propanizer column & de-

butanizer column, and new custody transfer meters.

- Make proposal and design basis of Revamp project.

- Vet calculations for new modification by using HYSYS, Korf, Flarenet,

HTRI and finalized. Vet and finalize all PFD, P & ID & cause & Effect

Diagram. Onsite installation of new equipments, new modifications and

over hauling of all equipment.

- Ensuring the process engineering detailed design meets the FEED

objectives & implemented and process engineering DD design complies

with the company standards and is quality assured

- Make SOP and commission procedures of different equipments and units.

- Ensuring work tasks are carried out efficiently whilst minimizing

risks and maximizing safety

2. Catalyst Regeneration:

I am familiar with Regeneration procedure of fixed bed platformer and NHT

catalyst. I was assist to seniors in regeneration of UOP fixed bed

plateformate and NHT catalyst regeneration.

3. Storage Capability Enhancement

Checked deliverables and supervised the construction activities (We

construct fixed roof, external floating roof, internal floating roof tanks

and high pressure vessels). Monitor tie-in jobs of pumping and storage

lines to enhance the capabilities and verified an ATG (Auto Tanks Gauging)

installation and commission jobs on all new and old tanks for smooth

custody transfer. Supervised all above jobs in a safe hand without LTI

(Lost Time Injury) and any incident.

4. Waste Water Treatment:

Enhance and install new API & CPI system to handle surplus waste water. I

am responsible to check calculation PFD, P&ID, C&ED. Coordinate with

consultant and vendor. Supervise construction.

General Responsibilities

- Handling of Process Abnormalities and emergencies. Prepared shut

down/startup, emergency and different SOP procedures.

- Develop and monitor operating budget for different departments and

suggest recommendations.

- Responsible for ensuring the process engineering detailed design

meets the FEED objectives and change process is followed. Responsible

for ensuring the process engineering DD design complies with

the company standards and is quality assured.

- Supervise MOC (Management of Change), provide on-site technical

support to operations including: commissioning assistance, trouble

shooting, performance testing, monitoring and optimization, de-

bottlenecking, provision of operating guidelines and manuals, advice

on chemical injection requirements and plant material balance reviews.

- Monitor and calculate daily consumption of utilities and its results.

Take action against abnormal results and abnormal consumption.

- Led a team of Shift Coordinators, Shift Engineers and 35 plant

operators responsible for safe, efficient and smooth operations of

Crude distillation, Hydro-treater, Platformer unit and Utilities of

40,000BPD DCS & APC controlled oil refinery

- Identify and develop site modifications through to execution approval

stage, and provide support to others for project execution.

- In house HAZOP for different new modifications. Performance

Evaluation of Process Equipment.

- Assure the continued integrity of the facilities through ensuring

operating data is current, relevant and available, through updated

site documentation, and through monitoring of plant conditions to

ensure operations remain within the operating envelope.

- Implementation and follow up of HSE regulations (Work to Permit

System, HAZARD Identification, and Incidents Notification etc.).

- Address and support operation team for incident learning and

recommendation.

Planning Responsibilities

- Make planning and scheduling of crude supply and product marketing.

- Take a proactive action against any disturbance of crude and marketable

stock supply.

- Communicate with oil marketing companies to make schedule for supply

finish products and crude intake.

- Plan and Prepare special product as per requirement of customers.

- Handling customers complains and make compliance over their issues.

- Prepare economic drivers; take action to mitigate the effects of

unplanned shutdowns.

- Analysis daily task and observe discrepancies between schedule and

actual performance. Communicate results with concern departments to

take corrective action.

Personal Data

Date of Birth: 4th August, 1982.

Marital Status: Married

Reference

Furnish upon request.

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