Summary of Qualifications
Organized and goal-oriented professional, with more than 10 years'
experience in process improvement, project management and a strong customer
focus. Multilingual in three languages English, Slovak and Czech. Combining
process improvement and project management experience to help improve
processes and helping organizations reduce costs and increase productivity.
Outstanding problem-solving abilities. Enjoy driving new improvements.
Areas of Expertise
( Process Improvement
( Project Management
( Business Reengineering
( Quality Assurance
( Employee Training and Coaching ( Customer Service
Professional Employment History
Volunteer, Jacksonville, FL
2009 - Present
Actively involved as a board member of ASQ (American Society for Quality)
section 1506 Jacksonville - Northeast Florida.
Project Manager and Process Improvement Manager
Atrium Companies, Inc., Jacksonville, FL, Pittsburgh, PA and Dallas, TX
2005 - 2009
Major Accomplishments
. Implemented the DFT (Demand Flow Technology) - specifically designed to
allow manufacturing plant to respond faster and more efficiently to the
needs of its customers and the marketplace. Used applied mathematical
methods to link raw and in-process materials with units of time and
production resources, created a continuous flow of high-mix, low-volume
manufacturing processes.
. Led the development and implementation of new ERP system.
. Developed, analyzed and reviewed variety of production reports to
improve costs, safety, production lines quality, efficiency, and
counsel changes as required.
. Independently managed the Continual Improvement Process. Combined work
areas to a team effort to make workloads effortless and ergonomics for
employees and cross trained employees. This resulted in attaining 96%
target in units per man hour, reduced labor dollars by $138,000
annually, while maintaining quality and overall customer satisfaction.
. Led a cross functional team consisting of Vice President of Operations,
Plant Superintendent, Material Director and Quality Assurance Manager.
By coaching, mentoring and facilitating monthly training, deployed
several key projects to improve overall efficiency and performance.
Completed Demand Flow Technology project 43 days prior to forecasted
projection and under budget which resulted in $120,000 saving.
. Demonstrated proven ability to undergo change management and utilize
lean manufacturing principles.
. Responsible for overseeing the quality of product, quality of service,
health & safety compliance and organizational development. Developed
metrics to ensure quality, cost efficiency, and reliability of
products.
Process Improvement Engineer
Copperfield, LLC, Lafayette, IN
2004 - 2005
Analyzed and recommended improvements to the process flow from conception
of an order to the shipment and delivery to the customer. Identified key
processes and performance inefficiencies. By eliminating non-valued added
time achieved 98.7% product availability at the time of release for a
customer, which resulted in expansion of customer based and gained customer
trust.
Production and Installation Manager
Noves Windows, Slovakia
1998 - 2004
Major Accomplishments
. Led a 30 member team in achieving $1 million in profit. Set up entire
production department of aluminum windows, doors, sun rooms and
curtain walls.
. Directed team of 5 engineers and 25 production employees.
. Managed purchasing, inventory control, continuous process improvement,
quality control, packaging and distribution. Skilled in ISO 9001
standards.
. Oversaw planning and prioritizing workday schedule, organizing,
communicating with and motivating employees. Developed new objectives
that directly affect for higher quality and productivity. Assured that
production schedules are met in an optimally efficient manner ensuring
scrap, material, and labor hours are optimally controlled.
. Increased and improved employees' knowledge about the product and
processes by developing and implementing training procedures for
training and certifying 4 supervisors and 100 employees on lean
principles.
. Created Product Manual and Customer Technical Support Manual, where
none had existed prior, consisting of all necessary information
(drawings, charts, pictures, formulas and rules) about building
windows and doors, along with brochures and price lists. Delivered
high quality customer support on time and faster quotes turnaround
generating a 13% increase in product sales revenues.
Technical Skills
Six Sigma Green Belt (DMAIC & Lean)
Process Mapping: Visio 2000
Project Management: MS Project
Word, Excel, PowerPoint, Access, Project, Visio - above average skills
Education
Master in Engineering - College of Engineering, Technical University of
Kosice, Slovakia,
1993 - 1998, Field of Study: Technology & Management
Professional Affiliation/Certifications
Certified Six Sigma Green Belt (CSSGB) by American Society for Quality
Pursuing Project Management Professional certification by Project
Management Institute, scheduled to take an exam in June 2010
Board Member - American Society for Quality section 1506 Jacksonville -
Northeast Florida
Member - APICS, The Association for Operations Management