DAVID ALOISIO

919-***-**** *** E. Washington

Street

abmwai@r.postjobfree.com Nashville, NC

27856

PROFILE

SNAPSHOT

Facilitating Kaizen Events

Lean Design & Implementation

Implementing and sustaining 5S

Six Sigma Methodology

Certified OSHA Trainer

Engineering professional offering 18+ years of experience in designing, programming, testing, provisioning, deploying and supporting

equipment and associated systems in an engineering environment. Highly skilled in continuous improvement, planning and analysis with

strengths in project management. Extensive background and interpretation in Manufacturing Engineer/Six Sigma Lean Black Belt.

Committed to designing and building quality, customer satisfaction and profit into every product. Skilled in SolidWorks, AutoCAD,

Mechanical Desktop and Inventor. Strong technical and methodical aptitude with an innate ability to analyze, coordinate and synthesize

data.

S5 Lean Manufacturing • 3D modeling experience • MRP system experience

Practical and theoretical understanding of manufacturing • Mechanical aptitude Knowledge of pneumatics, hydraulics, electronics,

parts/components, machine capabilities • Safety/OSHA experience

PROFESSIONAL STRENGTHS

Ensure compliance with critical functional specifications, weight restrictions and safety requirements. Devise resourceful

solutions to complex designs, tooling or manufacturing problems to meet schedule/budget, achieve program objectives,

optimize producibility and support competitive bids/proposals for new contracts.

Apply one-piece flow design concepts. Skilled at designing unique, innovative configurations and selecting custom materials

yet able to apply off-the-shelf hardware and utilize existing designs from catalogs to reduce costs.

ISO 9000/9001, ANSI Y14.5M Geometric Dimensioning & Tolerancing (GDT), MIL-STDS, MIL-SPECS and statistical

Process control (SPC). In-depth knowledge of mechanical fit and function, interference fits and finishing.

Experienced at supporting all phases of high value programs to completion, (R&D, prototyping, tooling,

shop setup, first articles, test/evaluation, production, product/customer support, modifications, logistics

and field service). Skilled at resolving hardware design problems quickly and cost-effectively.

Trained by Japanese in “Kaizen” manufacturing techniques, tooling methods, control systems and procedures. Familiar with

Total Quality Management, Lean initiatives and Empowerment philosophies.

Strong Analytical, organizational and problem-solving abilities. Solid written, verbal, technical communication and people

skills. Can easily work shoulder-to-shoulder with multi-faceted teams.

Industrial Piping Systems Thermocouples & Speed Precision Machined

Sensors Parts/CNC

Sophisticated Project Tooling

RF Switching Devices Satellite

Industrial Robotic

Components/Payloads

Components

ENGINEERING EXPERIENCE

Manufacturing Engineer, Ossid Corporation, Rocky Mount, NC 2006-Present

Utilize SolidWorks/AutoCad to create and release tooling drawings

Redesign manufactured parts and assemblies

Generate new plant layout to ensure cost effectiveness, reliability and plant efficiency

Utilize Sigmanest software to write water jet programs

Kaizen facilitator and trainer, assemble teams, conduct training classes and successfully facilitated numerous

Kaizen events, implemented kanban system.

Certified OSHA Safety Trainer, Assembled a Safety Committee team & implemented a safety program,

Emergency First Responder

Design Engineer, Meikle Automation, Sanford, NC 2005-2006

Designed Automated machines used to assemble components and subassemblies to customer specifications

Utilized SolidWorks to create and release drawings and BOM’s to the shop for production

Redesigned existing parts and assemblies to ensure manufacturability, functionality and customer satisfaction

Trained Engineering group in SolidWorks in transition process from Solid Edge

DAVID ALOISIO

919-***-**** 112 E. Washington

Street

abmwai@r.postjobfree.com Nashville, NC

27856

Page 2 of 2

Manufacturing Engineer, di/dt, Carlsbad, CA 2004-2005

Designed precision tooling and fixtures used in assembling and testing DC to DC converters for commercial & military use.

Participated in Kaizen Events to ensure quality, customer satisfaction and on time delivery

Utilized Inventor & Mechanical Desktop to create and release drawings and BOM’s

Performed R&D and prototyping using manual mills and lathes to produce manufacturable parts

Initiated PO’s, selected materials, fasteners, components, and processes

Implemented ECR procedure, testing procedures and assembly procedures in preparation for converting the company to ISO

Product Development Engineer, Dimension One Spas, Vista, CA 2002-2004

Designed patentable products to be used in the spa industry

Used SolidWorks to create and release drawings and BOM’s

Performed R&D and prototyping in house and using outside vendors. Initiated PO’s. Selected materials, fasteners, components,

processes and participated in Kaizen events. Worked with manufacturing designing tooling and poke-yokes for Kaizan

manufacturing process

Manufacturing Engineer, Red Dot Net, Carlsbad, CA 2000 – 2002

Redesigned existing mechanical parts and assemblies to improve products and to ensure customer satisfaction. Redesign

consisted of selection of new materials, implementation of injection molding, fasteners, components and new processes geared

toward cost effectiveness and product reliability

Laid out manufacturing in a cellular environment and led Kaizen Events to increase productivity and reduce defect rate

Updated and prepared all BOM’s and parts lists needed to complete the project. Initiated PO’s.

Designed all tooling needed to assemble and manufacture the product

Used SoildWorks to create, release and control drawings and assemblies.

Manufacturing Engineer, Semco Instruments Inc., Valencia, CA 1997 – 2000

Served as designated Kaizen Training Instructor

Designed high-value tooling and fixtures to manufacture and test critical thermocouples and sophisticated speed sensors used in

Pratt & Whitney military/commercial jet power plants

Ensured cost-effective conformance to ISO 9001, customer specifications, MIL-STDS and ANSI Y14.5M

Mechanical Draftsman/Machinist, Johnson Manufacturing, Palmdale, CA 1991 – 1997

Created and maintained blueprints, diagrams, illustrations and mechanical drawings at full-service machine shop utilizing

AutoCad

Operated manual mills, lathes, and drill presses

Machined all commercial/aerospace metallic alloys and tooling necessary

Quickly adapted setups and machine tools for diverse products and constantly changing configurations

EDUCATION/TRAINING

AutoCAD 3D and 2D, Agbo Trade Tech, Palmdale, CA 1994

Engineering Technologies, College of the Canyons, Valencia, CA 1997/1998

Advanced AutoCAD 3D, CATIA, CNC Operation/programming, College of the Canyons, Valencia, CA 1998/2000

Kaizan Set Up Reduction & Manufacturing Techniques, Semco Instruments Inc., Valencia, CA 1998

SolidWorks, Pacific Automation 2002/2006

Inventor, LA Cad 2004

OSHA Certified Trainer (OTI 501), NC State University, Raleigh, NC 2008

Six Sigma Green Belt, Six Sigma Lean Green Belt, Six Sigma Black Belt, Villanova University 2008

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