DARRELL C. WILSON
***** ***** ***** *****, ***** Home, Oregon 97386
Home 541-***-****, Cell 541-***-****, email **********@**********.***
Career A position in Manufacturing Engineering Management field employing my
skills and experience
Objective in problem solving, planning, and decision-making to help a progressive
organization attain
greater efficiency, cost savings, and exceed customer expectations.
Qualificatio * Project * Product * Equipment Automation /
n Management Procurement Integration
Summary * Product Design * Fixture Design * Process Review
Review
* Finishing Systems * Proposals & * Cost Control
Specifications
11/04- 04/09 ALLEGHENY TECHNOLOGIES INC., WAH CHANG, Albany, Oregon
(Development Engineer), Special Products and Trident II Missile Program
Project Manager Aerojet and Lockheed program support for equip.
specifications, RFQ, purchase requisitions, installation supervision, work
instructions and any general production engineering support.
Supervision of union & technicians on production floor. High temp. alloy
fab. / welding / machining.
Outside Fabrication projects as assigned for specifications, quotes, and
program development.
Manager Building 200, Research & Development. Oversee all facilities and
budget matters.
Audit team member for Confined Spaces and Lock Out Tag Out (LOTO) Wah
Chang program.
02/01- 11/04 STEWART & STEVENSON, Sealy, Texas (Family of Medium Tactical Vehicles,
FMTV)
(Project Engineer II), Manufacturing / Value Engineering (Diesel Trucks &
Trailers)
Supervision of manufacturing department when manager is unavailable (9
engineers).
Special Project assignments for Value engineering / Strategic Purchasing,
reporting directly to Senior V.P. of Operations. Investigate manuf.
production equip., hybrid electric vehicle, and armored cab projects.
Review government contract compliance to manuf. requirements. Develop
ISO/TS 16949 compliance specifications. Develop specifications, (RFQ), and
purchase. Installed DC elec. four-spindle nutrunner for u-bolts of axle
suspension, and heat induction equipment for shrink fitting.
Technical Incident Report (TIR) manufacturing engineering representative
to answer all (TACOM) Tank & Automotive Command issues related to
manufacturing process to include corrections, changes, and recommendations
for design improvements from field testing issues.
Final Inspection Report (FIR) and Workmanship Standards, updates, changes,
and development. Vehicle Inspection Report (VIR) updates, changes, and
development for floor process Q.A. control.
11/99-10/00 FREIGHTLINER LLC, Gastonia, North Carolina (Subsidiary of Daimler Chrysler
Company)
(Senior Design Engineer), Parts Plant Liaison Engineer
Conduct general liaison / design support for parts manufacture,
assemblies, bills of material, and drawing / design corrections.
Roving fill in at Cleveland Truck plant and Mt.Holly truck plant. Take /
answer shop calls for truck assembly issues related to design, bills of
material, bad parts, improper assemblies, and interface with plant
production and corporate design groups for immediate resolution.
5/88-11/99 FREIGHTLINER LLC, Portland, Oregon. (Senior Manufacturing Engineer.)
Corporate manufacturing support to: Portland, OR., Gastonia, NC., parts
plants, American La France Corp., Specialty Vehicle Corp., Freightliner
Custom Chassis Corp., Thomas Built Buses, Sterling Truck Corp., and
Freightliner LLC truck plants at Portland, OR., Cleveland NC., Mt.Holly
NC., Santiago & Monterrey Mexico.
Chassis group / Cab group:
Conduct general project support to new & current chassis component
assemblies for concurrent eng. / DFM/DFA. General review / approval of
welding designs, procedures, and process capabilities.
Review design packets for manufacturing impacts and manufacturability.
Design assembly fixtures and assure plants have capabilities to
manufacture safely in required cycle times. Facilitate technical
information and background support to KAIZEN events.
Coordinated the movement of design packet review from Engineering
Liaison to Manufacturing Eng., along with procedures for preseries builds,
mock-ups, and prototypes.
Coordinate designs with vendors to build assembly fixtures for Cab in
white and Chassis assembly as needed for production. Manufacturing Eng.
Representative on the Exhaust System task force.
Experience Equipment Automation group:
Continued Execute special projects hydraulic bolt tensioning equipment, Hose crimp
fitting systems, Multi-Spindle DC electric nutrunners, Antifreeze fill
equipment, Double end boring machine, CNC Multiple spindle router / drill
machine, CNC Vertical milling machine, CNC Plasma / oxy-fuel cutting
machines, Fuel tank welding equip. (Automated with seam tracker), Plasma
cutting robot, CNC Router / Drill machines (integrated), and Work cell air
track systems.
During the 1993 project year dollars managed was over 1.4 million, and
progressed to over 6.5 million dollars being managed in a one-year period
for multiple years.
Develop ISO 9000 documentation for Mfg. Groups, and help department pass
first inspection.
Finishing Systems group:
Coordinate testing new and current production finishing products for cab
and chassis.
Monitor new and current chemical products for process and environmental
compliance of primers, topcoat, sealants, caulking, undercoating, glue,
and galvanic barrier material used at Truck and Parts plants.
Implemented, review of military specifications and testing of
pretreatments, primer, and topcoat (CARC) Chemical Agent Resistant Coating
compliance for government vehicles, to include written specifications on
M915 / M916 processes on the military contract for a corrosion prevention
plan.
Coordinated facilities projects for seam sealant / undercoat booth and
oven, also upgrades to equipment and system design changes to the E-coat
paint system.
Worked with truck and parts manufacturing plants on changeovers relating
to chemical processes.
9/83- 4/98 OREGON ARMY NATIONAL GUARD 20 Year Retirement effective, 1
April 1998
Highest rank Captain, Ordinance branch, Maintenance and Transportation
specialty training.
The following are duty assignments in progression as a commissioned
officer.
Training Officer, Commander Drill Sgt. Company, Platoon Leader Maintenance
Company, S-4 Supply / Logistics Officer, Movement Control Officer,
Commander Air Terminal Movement Control Detachment, Shop Officer
(Executive Commander) General Support Maintenance Co., and Commander
Direct Support Maintenance Detachment.
Skills and Supervisory experience, direct control of work output and performance
Training evaluations for groups as large as 164 people.
Military leadership training; Officer basic for vehicle and equipment
maintenance, Officer transportation course, Security analysis for combat
operations, Supply management, Training management, and Commanders
training course.
7/78- 8/83 U.S. ARMY Enlisted- Duty Position: Metal Repair Specialist - Assignments
Include:
Engineer Company (Welder, Heavy Equipment)
Armor Battalion (Welding Shop Supervisor), Support to 5 Company level
units.
Armor Squadron (Welding Shop Supervisor), Support to 8 Company level
units.
7/73- 7/76 Air Traffic Control Tower Operator (FAA License)
Ski Patroller (Armed Forces Rec. Center Europe),
Emergency Ambulance Driver (Dispensary Europe).
9/76- 6/77 WEYERHAUSER COMPANY - Klamath Falls, Oregon:
Fork Lift Driver, Hardboard Grader, & Trim Saw Operator.
Education B.S. in Manufacturing Engineering, Oregon Institute of Technology, (ABET
accredited) (1987)
Other college attended courses;
University of W. Kentucky, KY. (1983); Mt.Wachusett C.C., MA. (1979)
Central Oregon C.C., OR. (1978); Southern Oregon S.C., OR. (1977)
Other Data Certified Manufacturing Technologist No. 2069201, Society of
Manufacturing Engineers.
GD&T. Training; Level II and Advanced Course.
Proficient at CADAM (2D), Microsoft Word, Excel, & Project, CATIA (3D)
and PRO-E (3D) Training.
ISO 9001, ISO/TS 16949:2002 (automotive standard) in company training and
workshops.
Support Lean Manufacturing, Error Proofing Processes, Production Parts
Approval Process (PPAP).
Government security clearance "secret" level.
Society of Automotive Engineers, seminar DFMEA / PFMEA, Failure Mode
Element Analysis.
Internationa Lived in Germany over 5 years, Saudi Arabia 9 months, and have visited the
l following countries:
Experience Austria, Bahrain, Canada, Egypt, France, Mexico, Spain, and Switzerland.