Terry F. Hickel
Hutchinson, MN 55350
Phone: 320-***-****
E-Mail: ablsk2@r.postjobfree.com
SUMMARY:
___
I am a detail-orientated professional, fact based decision maker and
creative problem solver, offering over 20 years of experience encompassing
numerous aspects of Quality Engineering, Quality Control Supervision, and
Process and Industrial Engineering. A few areas of expertise and knowledge
are:
. Six Sigma Green Belt Certified. Strong background in statistics and
quality tools (SPC, DOE, FMEA, Root Cause problem identification, and
Corrective Action procedures).
. ISO9000 and ISO13485 requirements, documentation, implementation and
auditing.
. Continuous improvement of products and processes, and cost and waste
reduction.
. Supplier Management, assessment, certification and auditing.
PROFESSIONAL MEMBERSHIPS:
_____
American Society for Quality (ASQ)
EDUCATION:
______
Bachelor of Science - Industrial & Management Engineering - Montana State
University, Bozeman, MT. 1976
Continuing Education:
. Worcester Polytechnic Institute: 2008, Advanced Problem Solving and
Root Cause Analysis.
. ACIST Medical Systems, 2006, Six Sigma DMAIC Training.
. Pillar Management Associates: 2002, ISO 9001:2000 IATCA QMS Lead
Auditor Training.
. Perry Johnson, Inc,: 1998, QS9000 training. - 1998, APQP, FEMA, PPAP
Training.
. 3M Corporate Quality: 1997, Understanding Customer Expectations
Facilitator training. - 1997, QS9000 Implementation training. -1996,
Team Problem Solving Leader training. - 1996, Roadmap to problem
solving Facilitator Training.
. Computer Literate. MS (Word, Excel, PowerPoint, and Project). Minitab,
Statgraphics, Project Work Bench, and more.
PROFESSIONAL EXPERIENCE:
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ACIST Medical Systems Inc. Eden Prairie, MN. QUALITY and QC
ENGINEER 2005 - Present
Wrote procedures for, managed, maintained and reported all company Key
Quality Measures and trending. Wrote procedures for and oversaw incoming
inspection and first part review operations, established AQL levels based
on supplier performance and capabilities, and maintained Supplier Quality
and Delivery metrics and SCARs. Wrote procedures for and oversaw:
Nonconforming Materials Review, and Metrology programs. Wrote procedures
and work instructions for, managed and maintained product certification
and release programs. Constructed design and process FEMAs, and
performed Risk Analysis. Complaint investigation and analysis.
Contract QUALITY ENGINEER (Through Temporary Contract Placement Services)
Aerotek CE (Temporary Contract Placement Services).
QUALITY ENGINEER - ACIST Medical Systems, Inc. Eden Prairie, MN.
2005
Wrote test method validation procedure. Wrote test protocols, performed
test method and test fixture validations, process capability studies,
gauge R&R studies for product measurement devices. Complaint/failure
analysis, and risk analysis.
Entegee Engineering Technical Group (Temporary Contract Placement
Services).
QUALITY ENGINEER - EcoWater systems, Inc. Woodbury, MN.
2004 - 2005
Wrote ISO Work Instructions for injection and blow molding processes
and assembly processes. Completed process capability for processes
involved, gauge R&R studies for product measurement devices. Installed
operator SPC based process capability.
QUALITY ENGINEER - United Plastics Group, Inc. New Hope, MN.
2003 - 2004
Internal Quality Management System (QMS) auditor. Passed ISO re-
certification audit. Supervised 7 Quality Auditors. Performed and
managed material review operations. Implemented and managed incoming,
in-process and final inspection methods and processes. Tracked and
analyzed defects, determined root cause, developed processes, systems,
work instructions and corrective actions to reduce or eliminate the
defects. Defects reduced by 83, and output increased by 100%.
QC Inspection Services, Inc. (Temporary Contract Placement Service)
SUPPLIER QUALITY ENGINEER - Toro Purchasing Co. Bloomington, MN.
2002 - 2003
Evaluated Supplier Quality Management System (QMS) assessed strengths
and gaps, assessed risks, worked with supplier to establish action
plans, and assigned classifications. Evaluated and reported on 1200+
suppliers. Initiated supplier corrective action requests, evaluated
responses, tracked progress and followed up with suppliers. Maintained
and updated, Purchasing ISO procedures, forms and Work Instructions.
Maintained and updated Approved Supplier List (ASL).
Hutchinson Technology Inc. Hutchinson, MN. ADVANCED QUALITY ENGINEER &
PROGRAMMER ANALYST 1999 - 2001
Led cross-functional, multi-location teams. Determined critical metrics
for all products. Determined user, engineering and customer requirements.
Managed and maintained project plans. Developed and implemented systems
and procedures to satisfy goals and requirements.
. Reduced new product development cycle by 33%, and increased
Development Groups efficiency by over 20%.
. Received HTI Caption Quality Award for increasing Measurement
accuracy, improving ability to distinguish differences between lots
of parts, dramatically reducing problem identification time, and
reducing time to respond to customer queries.
3M Company
Abrasives Systems Division - St. Paul, MN. 55144
1984 - 1999
DIVISION SENIOR QUALITY ENGINEER - division resource for ISO9000 &
QS9000 documentation and registration activities. Statistical process
control, design of experiments, test method development. Product and
process development and improvement. Raw materials specifications,
supplier quality and certification.
Abrasives Systems Division - Alexandria, MN. 56308
1976 - 1984
PLANT QUALITY SUPERVISOR - Supervised 11 Quality Inspectors, Provided
SPC training. Monitored and analyzed non-conformances and complaints
for root cause, reported findings and recommended corrective actions.
SENIOR SYSTEMS ANALYST - managed plant wide computer activities and
applications. Developed plant expense forecasting systems and other
systems and applications.
PROCESS AND INDUSTRIAL ENGINEER - developed and maintained piece part
measurement standards. Oversaw cost and waste reduction, productivity
and methods improvement, and process optimization efforts.
MILITARY RECORD
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U. S. Army Staff Sargent E6 January
1968 - August 1970
RADAR Platoon Leader, responsible for supervising and training the
platoon, site location selection, plus maintenance and repair of
equipment.
COMMUNITY SERVICE:
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Since 1989, I have donated time to establish computerized information
systems in 4 small Minnesota church communities. Activities included all
phases procurement to architecture design, implementation and the
development of the necessary process and procedures to support and enhance
their infrastructure. Also repaired and upgraded their equipment.