DANIEL URRUTIA CASTILLO

**** ***** ****** **.

El Paso Tx. 79936

Ph 915-***-****

abjcd3@r.postjobfree.com

MANAGEMENT PROFILE

Defect Prevention / Process Improvement / Operations / Training &

Development

Production Manager with a proven track record of significant business

process improvement through leading the development of Quality/Engineering

personnel and implementation of Solutions Company wide. Strong background

in Training and Development, utilizing Six Sigma and LEAN methodologies in

training and mentoring employees company-wide. Skilled in Quality

Control/Engineering & Performance Management. Able to convey information

throughout company infrastructure in global environments. Fluent in Spanish

and English. Willing to travel.

* * * * 1 * * * *

PROFESSIONAL EXPERIENCE:

Eaton Industries

Production Manager

Apr-08 - Apr-09

Transferred to Mexico City to prepare the movement of all the equipment

required to make electric distribution panels and follow up on the

installation of such equipment in the Juarez plant with minimal

interruption on the deliveries.

Familiar with electrostatic paint, punch press, bending machines, tigweld,

electrical wiring and mechanical assembly according to Engineering

specifications. In charge of 3 Process Engineers, 3 Production Supervisors,

6 Line leaders and 102 operators.

Coordinate the transference from Ciudad Juarez Chihuahua to Taiwan and

Thailand of silicon molding machines, silkscreen process, vacuum sealer and

assembly used in the fabrication of golf grips and provide training to the

personnel receiving such processes.

* * * * 1A * * * *

PROFESSIONAL EXPERIENCE:

Eaton Industries

Engineering/Quality Manager

Mar-06 - Apr-08

Responsible for the implementation of silicon molded products, silk

screening process and assembly of golf grips, this included facility

preparation, installation and evaluation of every process. Responsible for

the Engineering/Quality departments, as Management representative was able

to maintain the ISO-9000 and ISO-14000 registration, responsible for

supporting business development opportunities. As Champion for the Lean

activities we got a 4.25 on the Corporate assessment where the highest

score is 5, the activities evaluated were: Process Mapping, 5S's, TPM,

Error proofing, Set up reduction, Continuous flow, Standarized work, and

Kanban. In charge of 4 Process Engineers, 1 Quality Engineer, 16 Quality

Inspectors.

* * * * 2 * * * *

Flow Controls (Emerson Electric Division)

Quality Assurance Manager

Aug - 05 - Mar - 06

Transferred from Ciudad Juarez to Reynosa to implement a quality system in

manufacturing of valves and solenoids used on refrigeration, ball valves

etc, working very closely with the new Administration to implement as soon

as possible the necessary process to provide corrective and preventive

actions on customer complaints, scrap reductions, defect prevention through

statistical process control, lean manufacturing, 5S's and Poka Yokes.

Responsible to improve the incoming inspection process, conduct vendor

evaluations, on site audits and request corrective and preventive actions,

elimination of all non value added activities and supporting Manufacturing

in solving problems.

* * * * 2A * * * *

TERMOCONTROLES DE JUAREZ (Emerson Electric Division)

Operations Manager

Aug - 02 - Aug - 05

Responsible to achieve the production schedules maintaining low levels of

scrap and PPM's as well as high productivity and efficiency.

Relocation of a solenoid line from Harrison Ark to the Juarez plant.

Maintain the lean manufacturing concepts as well as 5S's through the

production area. Responsible for ensuring coordination of production

activities for all teams on assigned shift and focus on solving

discrepancies from its roots not from symptoms. Communication between

organizational teams, maintaining team environment, organizing efficient

workflow and facilitate continuous improvement.

Transference of solenoid assembly line from Harrison Arkansas to Ciudad

Juarez without interruption to our customers.

Expert in the performance of a gas valve used in water heaters, including

test instructions, implementation of statistical process controls and

training to Production and Quality personnel assigned to that valve

assembly.

* * * * 3 * * * *

Prism Plastics LLC

Director of Quality

Mar - 01 - Jun - 02

- Develop the internal Quality system to get the ISO certification.

- Generate visual aids and train the Production personnel in its usage.

- Provide training to the department managers in the requirements of the

Quality system following the guidelines of the food and drug

administration (FDA).

- Lay-out and relocation of the assembly lines.

- Establish communication with the customers.

- Generate the reporting systems for all defects detected in the

assembly line.

- Work with potential customers.

- Establish the C=0 sampling plan with an AQL of 0.65

- Implementation of corrective and preventive actions.

- Establish the document control department.

- Discrepant material evaluation and report.

* * * * 4 * * * *

ELECTRONICA BRK DE MEXICO, S.A. DE C.V.

QUALITY ASSURANCE MANAGER

Jan - 95 - Mar - 01

Experienced with electronic components assembly, plastic molding and

thermoforming used on the smoke and CO detectors, familiar with the UL

requirements and subject to audits from QS Standard (Australian Standards)

and British Standards Institute. In charge of 3 Quality Engineers, 1

Quality system coordinator and 30 Quality Inspectors.

- Knowledge and practice on six sigma philosophy.

- Hired to implement a "True ISO System".

- Coordination and supervision of the ISO system.

- Developed the internal audit teams to verify the compliance of the

Quality System with the ISO standard.

- SPC training to Team leaders and Quality Assurance Inspectors.

- Incoming inspection transference to El Paso Texas.

- Conduct vendor evaluations, on site audits and request corrective and

preventive actions to suppliers.

- Generate test instructions for final audit inspectors.

- Upgrade the Quality Assurance department in terms of meaningful

measurements and reporting.

- Implementation of C=0 sampling plan at final audit and incoming

inspection.

- Involved with UL, Australian, TUV, Chinese and BSI audits.

- Weekly meetings with Customer Service, Manufacturing and Engineering

to review customer complaints and develop corrective actions.

- Developed acceptance criteria for molded parts used in the smoke and

CO detectors.

- Developed acceptance criteria for pieces made at the thermoforming

machines.

* * * * 5 * * * *

TERMOCONTROLES DE JUAREZ (Emerson Electric Division)

Quality Manager - Plant - 2

Jan - 94 - Jan - 95

- All phases of management process including decision making, delegation

of authority and coordinate activities of Quality production and

personnel in a high volume manufacturing environment.

- Responsible for all quality and final assembly inspection reports,

including incoming inspection, process ppm's, final audit ppm's,

customer complaints.

- Direct reporting to Plant Manager and dotted line to the Director of

Quality in St. Louis Mo.

- Implement CPK's in process.

- SPC training to all production personnel and inspectors.

- Establish and keep good customer relations.

* * * * 5A * * * *

Liaison Product Engineer

Nov - 91 - Jan - 94

- Provide coordination of activities between outlying plants and Affton

Engineering and serve as on site technical resource for quality

production.

- Contribution to customer visits to plant where product line is

involved.

- Participation in staff meetings.

- Contribution in operation cost reduction goals, from the planning

stage through implementation.

- Advise engineering headquarters of proposed manufacturing changes.

- Document and correspond with engineering headquarters regarding

changes or requests for technical support.

- Verification of manufacturing and quality assurance procedures as per

Quality manual implemented.

- Overall document control for ISO - 9000 compliance.

- Responsible for the labels department.

* * * * 5B * * * *

Senior Quality Assurance Engineer

Sep - 86- Nov - 91

- Responsible for overall quality on gas products, I.E., water heater

thermostat, pilot burner, thermocouple and manual valve.

- Information system implementation for ISO - 9000 compliance.

- SPC implementation.

- SPC training for Managers, Engineers, Supervisors and Technicians.

- Involved with AGA, CGA and UL audits.

- Perform capability studies on new machines and processes.

- Involved in problem solving.

- Establish rework procedures for line rejects, pilot runs on new

products.

- Transference of new products.

* * * * 6 * * * *

SURGIKOS, S.A. DE C.V.

Quality Assurance Engineer

April - 84 - Sep - 86

- Responsible for overall quality, performance of all activities related

to quality assurance of processes used to manufacture a medical device

used to monitor the blood pressure.

- Supervise a group of employees engaged in activities related to

quality operation in an assigned area. These activities were directed

to ensure that quality standards were maintained.

- Review of production records.

- Good manufacturing practices implementation following directives from

the food and drug administration (FDA).

- Inspection of all components, manufacturing materials, in-process

materials, packing materials, labels and finishes devices.

- Standard Operating Procedures generation and implementation.

- Identify, recommend, and provide solutions for quality assurance

problems and verity implementation of such solutions.

- Translate into Spanish all the process documentation.

- Confers with manufacturing personnel to solve quality problems.

- Provide reports to Management which reflects product or process

quality levels.

* * * * 7 * * * *

TONKA DE MEXICO, S.A. DE MEXICO

Industrial Engineer

Jan - 79 Apr - 84

- Pilot runs on new products.

- Design modifications.

- Documentation updating.

- Elaborate all necessary documentation to rework sub-assemblies.

- Line balance.

- Layouts

- Maintain continuous communications with people from the matrix in the

U.S.

EDUCATION

Instituto Tecnologico de Ciudad Juarez

Industrial Engineering-Production Bachelors Degree

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