[pic]L.VENKATA PRASAD PUDI

Mobile: +919*********

E-Mail: abhtqv@r.postjobfree.com

[pic]

Career Objective

A certified Professional seeking opportunity in a competitive work

environment to utilize my qualification, skills and experience to deliver

robust and innovative Quality solutions, while embracing new methodologies

& strategies.

Professional Profile

. Qualified with 10 years of total experience in the field of

Construction & Maintenance and 8 years relevant experience in the

field of QA/QC in Oil & Gas sector.

. Experience includes Construction of Cross Country Pipelines (API

1104), Piping (ASME B31.3), Storage Tanks (API 650, API 653) and

Structural (AWS D1.1) in Oil & Gas Industries.

. In-service inspection of piping & process equipment. Inspections

before, during & after for Materials, Surface Preparation, Coating,

Fabrication, Welding, NDT & Erection.

. Familiarity with international, corporate and project QA/QC standards

and systems and experience covered the development and implementation

of quality management systems suitable for project environment &

assessment of Contractor's Quality System. Having strong technical,

communication, reporting and leadership skills

Educational Qualification

. Diploma in Mechanical Engineering- (New Delhi,INDIA)

Additional Qualification & Certifications

. TWI : CSWIP 3.1 Welding Inspector

. Radiography Testing Level-II (B.A.R.C )

. Film Interpretation Level-II (A.S.N.T )

. Magnetic Particle Testing Level-II (I. S .N .T)

. Radiography Testing Level-II (A.S.N.T )

. Ultrasonic Testing Level-II (A.S.N.T

. Magnetic Particle Testing Level-II (A.S.N.T )

. Liquid Penetrate Testing Level-II (A.S.N.T )

Professional Experience at a Glance:

M/S INFINITE SHIPPING &

ENGG PVT LTD

2014 - till date

QA/ QC-

Engineer

PRESS WELD EQUIPMENTS,INDIA

2013 - 2014

QA/ QC- Engineer

PETROJET-

SAUDI ARABIA

2012 - 2013

QC- Welding

Inspector

HASTALLOY

INDIA LTD,INDIA

2009 - 2012

QC-

Inspector

HIMALAYA INSPECTIONS, INDIA

2008 - 2009

QA/ QC- TECHNICAL

COORDINATOR

QUALITY EVALUATION SERVICES, INDIA

2003 - 2008

QC/NDT -SUPERVISOR

Deliverables

. Expertise in GOC system of documentation

. Ensuring adherence to the quality measures outlined.

. Establishing quality standards, implementing stringent quality control

systems to enhance quality of products and reduce rejection level

through continuous up gradation of ISO systems to observe better

compliance in line with changing market / customer requirement.

. Defining and monitoring Quality policies, projects, regulations and

management policies and maintaining the related documents for the

same.

Inspection and Related Activities in:

. Pipelines, Piping, Flow lines & Gathering systems construction.

Refurbishment and repair of Piping & Pipelines both UG/AG.

. Storage Tanks including Cone roof, Floating roof, Dome roof, &

Internal floating roof Construction & Refurbishment with Pipelines and

Accessories.

. Maintenance inspection in heat exchangers, scrubbers, fin fan coolers

& all other equipment in Refinery and Gas Plants.

. Pre-commissioning and commissioning co-ordination.

Employment Highlights Abroad in Detail:

Designation: QA/QC-Welding inspector

Company: PETROJET-A group of Egyptians companies,Saudi arabia

Clients: SAUDI ARAMCO & SINOPEC

Period: 2012 July to Till date

Projects Involved:

. Pipeline & piping construction and repair projects.

. Storage Tank construction and repair projects

Responsibilities:

. Ensure that the executed work is in accordance to the job

specification of the client project and quality control procedure.

. Ensure fulfillment of Inspection and Test Plans regarding the

activities of the work.

. WPS & PQR Development.

. Handling a crew of QC Inspectors by defining & allocating the job to

them.

. Control all documents and quality registers, updating its correct

filling up and keep it up to date.

. Organize an efficient file, which allows easy consultation of quality

registers in order to show at any time system workability

Duties:

. Scripting Proposed WPS as per Code (ASME IX, API 1104) and conducting

PQR & WPQT test for it with recording all parameters( As Run data)

and scripting the original WPS with approved PQR

. Preparing required specimens for Mechanical tests( Destructive) &

Witnessing the test for PQR approval

. Verification and application of the requirements of the applicable

welding codes, scope of work and issued for construction (IFC)

drawings.

. Verification against the documentation and marking of correctness of

parent materials.

. Material verification with the support of mill test certificate (MTC).

. Verification to ensure that the applicable welding procedures

specifications (WPS) are approved by the appropriate authorities prior

to start any welding activities.

. Verification and correctness of welding consumable such as Welding

electrodes, filler wires, consumable inserts, gases, fluxes, etc.

. Verification and validating the calibration certification of welding

machines / equipments as per requirements.

. Verification of Welding electrodes backing and storage to all

equipments meets job specification and code requirements.

. Verification of dimensions fit-up and welds preparations in compliance

with the applicable engineering standards and drawings.

. Verification to ensure that adequate and valid welder approvals are

available and only approved welders processing valid welding cards are

used / engaged in production / activities.

. Ensure that the approved welding procedures are employed in production

/ process and / or activities.

. Perform surveillance visits / inspection during welding and

fabrication activities to verify and ensure the compliance with the

specified procedures, including any pre-heat, interpass temperature

control and post weld heat treatment (PWHT) if any.

. Visual inspection and dimensional of completed weld against the

specifications, requirements and drawings. Inspection of fabricated

pipeline spools as per isometric drawing.

. Issuing RFI to the client & NDE request to sub-contractors as per the

project spec & release the spools as per requirement. & Co-ordination

with the client/consultants for Inspection

. Interpretation of Radiographs as per applicable code and making

reports for the same.

. Witnessing and monitoring of NDT activities as per approved procedure

and applicable codes.

. Witnessing PMI & PWHT.

. Monitoring welder performance and repair rates of each welder in

accordance with job quality plan and code requirements.

. Walk through inspection, Line check-up and punch list preparation and

punch list clearing of erected pipe lines and piping.

. Inspection of valve direction, tag number, rating, size and type of

valves as per drawings and specifications.

. Employment Highlights in India

Designation: QC-Engineer

Company: Press weld equipments

Client: Larsen & Toubro,Vizag Steel plant,BHEL

Period: 2013 dec to till date .

Duties & Responsibilities:

. Leading a team of technical / manual personnel and maintain harmonious

working relationships.

. Interpreting instructions and related information into meaningful and

accurate work directives, drawings and guidelines.

. Execution of site works with allotted manpower and equipment and

reporting the performance and progress of the works to the site

Management.

. Reviewing the necessary resources that include manpower, materials,

machineries, etc. for the scheduled work in line with the project plan

and giving input/feedback to the site works management for appropriate

allocation and arrangement.

. Maintaining effective lines of communication between the

implementation and execution functions.

. Responsible for repair of weld found defected by visual inspection.

. Co-ordination with clients for inspections and approval of completed

welding joints and maintaining log book.

. Responsible for quantities take off.

. Fabrication of plates as per drawings and specifications for erection

of tanks.

. Erection of plates and maintaining completed welding joint records log

book.

. Conducting vacuum tests for completed welding joints for any defects

and rectifying them.

. Involving in replacements of valves and necessary piping required for

the project.

. Co-ordination with third party inspecting agency for carrying out

inspection of the materials at site, Conduct tests during fabrication

/ erection.

. Maintaining housekeeping after the completion of works in line with

client and company requirements & site demobilization

Designation: QC -Engineer

Company: HASTALLOY INDIA LTD

CLIENT : Heurtey petrochem,Technip KTI,IOCL,BPCL

Period: 2009 july to 2012 July

Duties & Responsibilities

. Job profile include coordinating all Quality related activities from

material to Stage wise inspection and process equipments

. Co-coordinating with third party Inspection, and Weld visual

inspection, NDT Clearance of longitudinal seams and circular seams and

piping joints.

. Co-coordinating with third party Inspection Agencies, and Planning &

Execution Department to complete the job within schedule.

. Preparation of inspection reports and Maintaining Records NDT

Mechanical Clearance of the Piping joints (Carbon Steel, Stainless

Steel, Cuprous-Nickel) standards. by referring the engineering

documents like GA drawings, P & ID, Isometrics & support.

. Radiography, Developing & Interpretation of radiographic films of

Pipes, Plates & Valves. & reporting to Clients.

. Coordinate activities related to engineering activities at fabrication

yard.

. Review all documents of specifications, drawings, instruction, site

queries received from either client/customer representative.

. Providing Field Engineering support to solve the site problem and

ensure that construction changes are kept to a minimum and only

considered when safety and operability of system are at risk.

. Engineering co-ordination across concerned disciplines for adhering to

product as per Quality norms, Specifications & Standards.

. NDT reports on Fabrication of onshore & offshore platforms like

pressure vessels and jackets.

. Review of Quality Assurance Plan, QA\QC procedures.

. Knowledge of WPS, PQR & Welder Qualifications.

. Stage wise inspection as per QC Plan of Piping & Structure: Weld

Visual, NDT Clearance, Hardness, Final Dimension, Inspection Clearance

Note, Loop clearance.

. Provide a solution for punch points given by client

. Mechanical Clearance of the Piping system (Carbon Steel, Stainless

Steel, Cuprous-Nickel) by referring the engineering documents like GA

drawings, P & ID, Isometrics & support standards.

. Knowledge about Hydro Test\Pneumatic Test.

. Coordinating with Third party / Client's inspection and review.

. Knowledge of Codes & Standards ASME SECV( ASME SEC 9, ASME SEC8,ASME

B31.3), API650

Designation: QA/QC -Technical coordinator

Company: Himalaya Inspections

Client: Larsen & Toubro,IOCL,ESSAR STEEL,CAIRN ENERGY

Period: 2008 Mar to 2009 .

Projects Involved:

. Pipeline construction and repair projects.

. Storage Tank construction and repair projects

Duties & Responsibilities:

. Material receiving, inspection and review of documents.

. Maintenance of Inspection/NDT Reports etc.

. Ensure / Control all NDT works are strictly adhered to procedures.

. Preparing and implementing Inspection Test Plan and Method Statement

for various activities involved in the construction of Petrochemical

Plant as per project specification.

. Tank shell thickness and pitting measurement, markings for patch

plates and cutting coupon plates in bottom plates to access its

thickness and corrosion level.

. Monitoring tank lifting for bottom plate replacement.

. Inspection for fabrication, blasting, coating & fit-up of annular,

roof, shell and bottom plates and final Visual inspection of weld

joints as per codes and standards.

. Visual, Welding & NDT Inspection for nozzles, reinforcement plates,

piping and other accessories of the storage tank.

. Carrying out the welding inspection before, during and after welding

operation as per approved test plan

. Conducting diesel chalk test for bottom to shell plate joint & vacuum

test for bottom plates joint.

. Responsible for QC activities of shop floor as well as Sites and

arranging and providing support for inspectors at Sub-contractors.

. Inspecting the pipe spools (CS, DSS & SS) as per the drawing and

documenting the same.

. Monitoring Baking system for welding consumables, Pre heating and

Inter pass temperature of Welds.

. Interpretation of Radiography Films as per codes and Standards (ASME

B31.3, API 1104).

Designation: QC/NDT Supervisor

Company: Quality Evaluation Services

CLIENT : NTPC,BHEL,APGENCO

Period: 2003 MAR to 2008 Feb

Duties & Responsibilities:

. Independent charge in material inspection, welding and painting works,

etc.

. Review the fabrication, Erection and alignment Drawings and take

corrective action if necessary according to site situations.

. Witnessing welder Qualification tests along with client and issue

welder ID cards for qualified welders.

. Inspection of materials before welding, cleanliness of materials,

inspections for weld geometry - groove angle, root gap etc.

. Testing and Inspection for materials to be welded and the electrodes

employed

. Carried out dimensional check and orientation of pipe spools as per

the drawings and given the fit up clearance for continuing further

welding activities & after carried out weld visual inspection release

for NDT activities etc.

. Co-ordinate with welding engineer to prepare WPS & PQR.

. Monitoring electrodes baking, and controlling of Electrodes as per

batch test certificates.

. Inspection of the finished weld for the size of the weld, amount of

reinforcement and visual examination for defects such as center- line

cracks and under cut.

. Overall quality control checkup of the painting and insulation work

done on steel pipes.

. Ensure painting and insulation has been doing within the scope of

approved Specification, Method Statement and ITP.

. Ensure calibrated instruments and equipment is being used for painting

work.

. Visual assessment of surface cleanliness of steel pipes and fittings

during the incoming stage and inspection of surface irregularities.

. Inspection of ambient weather conditions prior to blast cleaning and

coating application.

HSE Exposure

. Exposure to all type of work permits systems and certificates.

. Conducting Tool Box talks to the working personnel when required for

emphasizing the hazards and risks associated and other relevant

information.

. Safety conversations with workforce and recording Safety observations.

. Maintaining and enforce a safe working environment with utmost client

satisfaction.

. Complying HSE requirements as per the client's HSE guidelines and OHSAS

18001:1999 & ISO 14001:2004 standards.

. Coordinating for the risk assessments with the HSE Engineer.

Skill Sets

. Having knowledge in IS, ANSI, ASME, AWS, API, ASTM,SAES etc.

. Having good knowledge in International HSE norms.

. Good working knowledge in PCs in Ms-Office - Word, Excel and Power

point.

. Proficient Internet user.

Languages Known

. To Read, Write and Speak -English,Hindi,Telugu

. To Speak - English,Hindi,Telugu &

Arabic (Beginner)

Personal Data

Address : Plot no 176,Ex-

servicemencolony,Malkapuram post,Vizag,

Andhrapradesh-530011,India

Date of Birth : 1 March, 1983

Sex : Male

Marital Status : Married

Nationality : Indian

Passport No : L 4044182

Place of Issue : vizag,India.

Declaration:

I hereby declared that all the information, I represented in this resume is

true to the best of my Knowledge.

I pay my sincere thanks for you if you provide me an opportunity to let in

to your organization.

Place: VIZAG

yours truly,

Date: (

L.VENKATA PRASAD PUDI)

QC-WELDING INSPECTOR

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