Rachael E. Roman
**** ***** ****** 210-***-****
San Antonio, Texas 78253 *************@***.***
Results-driven operations leader with successes in diverse production and distribution settings, both domestic and
international. Expertise in global distribution and manufacturing operations. Adept at building and training strong,
cohesive teams to achieve in high demand environments. Fluent in English and Spanish: speak/read/write.
PROFESSIONAL STRENGTHS
Operations Management Materials Management Three Tier Supply Chain Production Control
Facility Management Quality Control LEAN / 5-S Process Improvement
Logistics Training Start-up Operations Customer Service
SELECTED ACHIEVEMENTS
Customer Service Distribution Center Manager Batesville Casket Company
• Turned around the operation of a 60,000 square foot distribution center serving a customer base of 350 with a
500 mile delivery radius. Assessed existing operations and developed comprehensive action plan for
improvement. Developed, implemented and monitored strategic plans to improve facility performance in safety,
quality, service, and cost. Managed a team of six. Implemented multiple cost containment, quality, and process
improvement programs. RESULTS: Increased operating productivity by 40%. Eliminated budget overruns and
reduced expenses by 12% to plan. Reduced overtime by 27%, generating $83,000 in cost savings. Reduced
preventable accidents by 100%. Attained a 97% customer satisfaction survey rating after 16 months.
• Implemented quality processes including 5s and Continuous Improvement in a distribution facility with a
substandard customer delivery record. Used Kaizen practices to identify waste. Trained team on new operating
practices. RESULTS: Increased on-time customer deliveries from 80% to 97%. New quality processes were
benchmarked and implemented in six facilities in three states. Facilitated successful external audits conducted
by Deloitte and Touche.
Assistant Operations Manager Hartec, INC., Division of Sumitomo Wire
• Coordinated the closure of a U.S. plant and the concurrent transfer of inventory to a new facility
launching in Mexico for an $81 million global automotive wire harness manufacturer. Managed four supervisors
and a staff of 150 in a 24/7 operating environment. Partnered with Mexican National counterparts and
component vendors through phase-out process to ensure problems were resolved and timelines were met.
Interviewed and hired all salaried and hourly staff for the Mexico facility, and coordinated cross-training
programs. Developed and implemented facility operating policies and initiatives. Created individual
professional development plan program for management staff. Ensured compliance with foreign trade zone
regulations and import/export laws. RESULTS: New warehouse opened on time and with effectively trained
employees. Reduced overtime of operation by 95%. Turned around an internal customer ship adherence from
40% to 97%.
Operations Leader ADC Broadband Telecommunication
• Led the operations of a 120,000 square foot distribution center for a $100 million global broadband
telecommunication manufacturer. Applied lean operating principles to the two-shift production cycle. Changed
layout of the assembly stations, and conducted time studies to determine standards. Eliminated redundant
processes. Created target production goals, and monitored team progress. RESULTS: Increased on-time
deliveries from 60% to 98%. Reduced overtime by 95%.
Operations Manager Delphi Automotive
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Rachael Roman 210-***-****
• Managed the daily operations of a 24/7 distribution center team of nine supervisors and a staff of 250 located
in both U.S. and Mexico. Developed, implemented and monitored production scheduling tools and raw material
ordering system. Coordinated service activities to support customer base of 20 Mexican manufacturing
facilities. Ensured compliance with foreign trade zone regulations and import/export laws. RESULTS: Reduced
raw materials inventory from $16M to $2M. Reduced component inventory of three distribution centers from 26
days to division goal of seven days. Reduced work inefficiencies by 20%. Increased production by 30% to
achieve a 100% build/ship adherence.
PROFESSIONAL EXPERIENCE
2010 - Present
NEW BREED LOGISTICS, San Antonio, Texas
Receiving Manager
2010 - 2010
DESERT GLORY LTD., San Antonio, Texas
Logistics
BATESVILLE CASKET COMPANY, San Antonio, Texas 2007 – 2010
Customer Service Distribution Center Manager
HARTEC, INC., Division of Sumitomo Wire, El Paso, Texas 2002 – 2006
Assistant Operations Manager
AMAZON.COM, Campbellsville, Kentucky 2001 – 2002
Area Manager
ADC BROADBAND TELECOMMUNICATION, Santa Teresa, New Mexico 2000 – 2001
Operations Leader
DELPHI AUTOMOTIVE, El Paso, Texas 1984 – 1999
Operations Manager 1993 – 1999
Materials Manager 1990 – 1993
Outside Supplier/Production Manager 1986 – 1990
Customer Service Supervisor 1985 – 1986
Customer Service Representative 1984 – 1985
EDUCATION and TRAINING
M.Ed., Curriculum and Instruction, University of Phoenix, Santa Teresa, New Mexico
M.B.A., Human Resource Management, University of Phoenix, Santa Teresa, New Mexico
B.S., Business Management, University of Phoenix, Santa Teresa, New Mexico
Delphi Training: Lean Manufacturing, Synchronized Manufacturing, J.I.T. Inventory and Quality Initiatives