Rolando Mandujano
**** ******** **. *********, ** 91763 E-Mail:*******.*********@************.***
PROFILE
• Strong analytical, organizational and problem solving skills with a proven track record
• 17+ years of experience in the Materials Management field with the last 8 years as a Materials Manager
• Extensive Supply Chain Management knowledge which includes sourcing, procurement, production
scheduling, order processing, inventory management, import / export, transportation, production,
warehousing, and customer service.
Objective
• Seeking employment in a medium size organization were my diversified education and experience will
allow me to drive improvements in working capital / operating income while eliminating muda (waste) from
operations.
EXPERIENCE
Ormco / Kerr Corporation a division of Danaher – Glendora, CA 91740
Materials Manager 2003 –
present
• Lead
and manage cross-functional teams related to planning and purchasing initiatives and continuous
improvement programs – Kanban penetration, PPV, lead times / lot sizes reductions, visual
management and lean principles
• Develo
ped short and long term unit and dollar inventory projections at the raw, sub-assembly, WIP and finished
goods levels to achieve Level 3 and Level 2 Policy Deployment action plans
• Key
DMP facilitator in implementing Kanban in the 3 manufacturing plants - Mexicali, Merida and Glendora
• Develo
ped the root cause / countermeasures for customer service levels (backorders) for Orthos product lines
• Particip
ated and drove the material planning activities in the new product development teams
• Reduc
ed departmental headcount by 35% while maintaining on-time delivery, and customer service levels
• Develo
ped standard operating procedures for Kanban system, shop floor work order packets, planning process
• Accoun
table for developing and adhering to departmental budgets on an annual basis
• Supervi
se the material management team consisting of buyers, planners, master schedulers, expeditors, and
clerks.
Inventory (Import/ Export) Manager March 2002 - April
2003
• Key driver in implementing new policies and procedures throughout the organization for
import / export compliance
• Developed a cycle count program that achieved +95% accuracy at the SKU level
• Performed an annual physical inventory (45 million) within 3 days that resulted in a positive
variance to inventory and no disruption to customer service
• Eliminated 15% redundancy in material handling transactions in Oracle resulting in a headcount
reduction
• Provided expertise with other SDS facilities on an occasional basis
Distribution Manager May 1996 -
March 2002
• Manage / supervised 100 employees
• Responsible for recruiting, training, and developing associates - employees (85% Retention)
• Relocated the main stockroom which was integrated with manufacturing into a new stand alone
30,000 sq. foot Distribution Center
• Accuracy fill rate improved year over year from an all time low of 75% to above +90%
• Negotiated a new freight contract with UPS that saved $300K in freight cost within 16 months
• Strict adherence with regulations and compliance programs, policies and procedures related to
work safety, environmental, and health (GMP/ ISO/ FDA/ SOX) – No major infractions from ISO or the
FDA ( No Recalls)
• Reduced departmental headcount by 20% without impacting productivity, quality or service (total
cost reduction of $450K)
• Achieved 93% customer’s satisfaction rating with a 25% reduction in customer issues / complaints
Production Control Coordinator (Buyer / Planner III) August 1994
– May 1996
• Schedule in a timely and efficient manner the manufacturing of finished items and material
ordering to meet product
forecasts, safety stock levels, and fill all back orders
• Calculate manufacturing lead times, determine batch sizes and confirm order due dates
• Analyze material requirements of raw materials, components, sub-assemblies and service parts
and release work orders and purchase orders based on time phased requirements
• Led implementation of Oracle Planning from the legacy system AS-400
• Participate in NPMG, S&OP, Life Cycle Management and Inventory Management
• Reduced inventory by 1.2 million dollars while maintaining product availability above +92.0%
Alpha Therapeutic Corporation – Los Angeles, CA
Supervisor of Materials Planning February 1991 –
August 1994
• Participated in the planning, selection and the purchase of the new MRP software – MFG Pro
• Responsible for planning and scheduling all materials required to efficiently and effectively support
manufacturing
• Negotiated raw material contracts for Japanese commodities
• Integrated the sourcing process to enhance capabilities for evaluating suppliers
• Developed new suppliers by creating RFP with detail technical properties, evaluating proposals and
negotiating for better options
• Continuously evaluated suppliers’ performance with regards to quality, cost, and delivery
(performance metrics)
• Built strong working relationships with key customers and suppliers resulting in improved overall
customer service
Warehouse Supervisor July 1989 –
February 1991
• Supervised 30 hourly employees
• Created a preventive maintenance program for forklifts and freezers
• Achieved process improvements for 3 consecutive years in the areas of Safety, Quality, Productivity
and Cost
• Manage and adhere to multi-million dollar inventory budget
Inventory Control Supervisor August
1987 – July 1989
• Supervised 18 hourly employees.
• Developed and maintain cycle count Programs (computerized)
• Created 15 new SOP’s – Standard Operating Procedures.
• Implemented visual pull systems with an inventory accuracy rate of +99.5%
• Responsible for the physical control of approximately 35 million dollars of WIP Inventory
Los Angeles Times – Los Angeles / El Monte, CA June 1981 –
August 1985
Production Supervisor
• Supervised 25 hourly employees
• Prepared weekly production schedules
• Deployed lean manufacturing principles – 5 S Standard Work
EDUCATION
B.S., in Business Administration with a major in Business Management – California State Polytechnic University -
Pomona, CA 1987
A.A. in General Education – Rio Hondo College, Whittier, CA 1984
Certificates: Supply Chain Management & Effective Employee Management for Managers – Cal State Fullerton,
2000 APICS – American Production and Inventory Control
ADDITIONAL SKILLS
• Project Management Skills and Experience in Cross Functional Teams
• Lean Manufacturing, pursuing a Master Black Belt in DMP’s
• IT Systems: ERP, MRP II system in IBM’s AS400, BOM, EO, WMS, Oracle Manufacturing &
Procurement System
• Proficient in Microsoft Office 2007 – Microsoft Project, Word, Excel, Power Point, Visio, and Access
REFERENCES
Available upon request.