Six Sigma Manager

Curriculum Vitae

Objective:

Looking for career enrichment opportunity in production, planning, and

manufacturing operations with an organization of repute that utilizes my

17+ yrs of Flexible Packaging, Printing and Packaging experience.

Presently looking for a job change, if I am offered a suitable position in

your organisation, I shall sincerely enforce all efforts to execute the

work in harmony, to the satisfaction of all concerned.

Professional Summary:

1) Proven experience in successfully managing all aspects of work related

to a print shop, flexible packaging, and inks.

2) The selection of machines, training personnel, allocation of work,

trouble shooting, maintaining machine spares, consumables, preparing

and adhering to budgets.

3) New product development, productivity goals, quality features by

carefully leading a team and cross functional teams and maintaining a

work harmony.

4) Technical liaison with customers on requirements and developments,

including innovations & Process Initiatives.

5) Productivity and quality in a print shop, correction of chronic

problems, machine related drawbacks, fault finding in process and

analytical solution finding, creating systems.

Work History & Experience:

1) Essel Propack Limited, Vasind from March 1995 to Jan 2006 (10.9

Years). Career started as a Trainee & Gradually promoted to Deputy

Manger-Printing.

2) Betts India Pvt Ltd, Goa from Feb 2006 to April 2008 as a Head of the

Department, Printing & Pre-Press (Goa & Baddi)

Overseas Exposure:

1) Dresden-Germany: December 2000 to March 2001 (3Months) & 12th October

2004 to 24th November 2004 (45 Days)

2) Guangzhou-China: 28th March 2004 to 27th April 2004 (One Month)

To train local team for Scrap reduction & Department efficiency increasing,

Job Changeover time reduction (Lean Six Sigma projects-green belt) &

implement HMP, GMP systems of Essel Propack.

3) Lagos-Nigeria: Positive Packaging Industries Nigeria Ltd from April

2008 to July 2012 as a Production Manager - Printing Department.

Trainings Taken & Tools Familiar with:

1) FMEA (Failure Mode Effects Analysis)

2) Lean Six Sigma foundation Course for Green Belt.

3) 5's A systematic and rational approach to workplace organization and

methodical housekeeping with a sense of purpose.(SEIRI, SEITON, SEISO,

SEIKETSU,SHITSUKE)

4) GMP (Good Manufacturing Practices).

5) 7 steps of Problem Solving Approach.

6) MDP (Management Development Programme)

7) TQM (Total Quality Management)

8) TPM (Total Productive Maintenance).

Achievements:

1) Job Changeover Time Reduced by 50%

2) Scrap Reduced by 50%

3) Department Efficiency increased by 30%

4) Essel Propack's Award winner for the outstanding contribution during

the year 2001-02

5) Had been to Germany twice and China once to train newly appointed

local people.

At Essel Propack Limited (www.esselpropack.com)

1) Successfully established New printing department set up at Baddi

(Himachal Pradesh) Plant within a short span of time 2 months.

2) Made Pre-press department work flow systematically from Art work

receiving stage to production (Including proofings)

3) Arranged Negatives / used plates systematically for easy traceability.

4) Printing department scrap reduced by 6% to 3%.

5) Arranged all job files systematically along with job's history

(Problems faced scrap trend)

At Betts India Pvt Limited- India. (www.betts-india.com)

1) Successfully erected & established new printing machine & Lamitube

Printing division setup for laminated printed rolls supply for

Unilever-West Africa.

2) Trained local people to operate machine efficiently.

3) As a part of Multi skill Training exposed to Blown film Extrusion

department, and gained fair knowledge about Poly Ethylene Granules and

its formulation and consumption.

4) Collected data and submitted reports for scrap reduction project from

Raw material issue stage to despatch to study recovery of raw material

percentage. (Printing, Lamination & Slitting of flexible laminates of

solvent less & solvent base).

At Positive Packaging Industries Nigeria Limited.

(www.positivepackaging.com)

Job Profile:

1) Handling the all departmental operations.

2) Production planning, scheduling of Machine maintenance, Maintaining &

monitoring continuous improvements of Productivity, Efficiency & Scrap

reduction.

3) Ensuring the targets of every day is achieved.

4) Close interaction with Marketing & other supporting departments, also

the customers for a smoother work flow.

5) Taking up lead role in all the new projects like Scrap reduction, Job

changeover time reduction & Machine efficiency / utilization

increasing.

6) Maintaining records of I.S.O & H.M.P. initiate & creating awareness

amongst the members of the departments. & also to train the people in

this drive.

7) Scrutinizing the data's of regular production & analyse them &

suggesting for improvements.

8) Maintaining up to date stocks of all consumables like Inks, Substrates

& Spares etc

9) Identifying personals & training to employees for Productivity,

Wastage reduction & Departmental efficiency increasing etc.

10) Process audits at shop floor for Housekeeping, Quality, and Standard

Parameters on machines and documentation.

Personal:

A highly motivated & detailed result oriented Management Executive has

enjoyed a progressive career in the Flexible Packaging & Printing Packaging

industries working successfully in a very competitive environment. A self-

starter and an organized executive, achieves the set targets and objectives

consistently.

1) Name: Nagesh Babu. Mathe.

2) Age: 42+ Years, Date Of Birth: 3rd Sep 1969.

3) Family Status: Married & 2 Daughters.

4) Languages Known (Write & Read): English, Hindi & Telugu.

5) Qualification: Diploma in Printing Technology from State Board of

Technical Education & Training (S.B.T.E.T) At Hyderabad (Andhra

Pradesh-India), Graduation completed from Andhra University

6) Valid Passport Number: G 1415227

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