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Quality Assurance Engineer

Location:
Wichita, KS, 67218
Posted:
August 09, 2011

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Resume:

KATE R. WHITESIDE

*** * * ****

WICHITA, KS *****

Phone: 316-***-****

E-mail: *******@***.***

SKILLS SUMMARY

• Proven leader and developer of quality manufacturing systems using ISO standards and FAA regulation

guidelines coupled with methodologies for lean and continuous improvement programs.

• Excellence in detailed and technically oriented control and development for highly precise and mission

critical work.

• Proven track record in oral and written communication skills at all levels from shop floor to boardroom.

• Works efficiently and effectively in leading team-based environments.

• Experienced leader of a diverse customer base to provide the best solutions that create and sustain

partnerships.

• Creative and strategic thinker who consistently earns increasing responsibility within her organization.

• Problem solver that creates openings for organizations to exploit for competitive advantage.

PROFESSIONAL EXPERIENCE

Raytheon/Hawker Beechcraft Corporation Kansas, Arkansas, and Mexico 2004 to Present

• Summary: Track record of increasing responsibilities in management and engineering in many

different aspects of airplane production. Hawker Beechcraft Corporation is a world-leading

manufacturer of business, special-mission, and trainer aircraft – designing, marketing and supporting

aviation products and services for businesses, governments and individuals worldwide.

Continuous Improvement Manager – King Air

Leader of diverse product line to re-evaluate line design and simplify work tasks, achieving goal of

$1.7M in savings.

Developer of key initiatives with General Manager and Director of King Air platform to eliminate

waste and streamline processes leading to increased production capability.

Instrumental in risk management of the transitional phase of sub and upper assembly parts to

Hawker Beechcraft Corporation Chihuahua, Mexico.

Partner with Continuous Improvement representative in Chihuahua, Mexico to create a strategic

vision for facilities in and outside the United States.

Lean Manager – Little Rock Flight and Completion Center

Systems, tools, and technical guidance to provide to a continuous improvement culture; key measures coordinated

with senior management to include cycle time reduction, on time delivery, lower inventory and lean assessment.

Catalyst to create foundation for lean systems that realized $1.8M savings in three months.

Develop and recommend short and long-range objectives consistent with corporate guidelines.

Recommend capital investments and improvement projects.

Responsible for recommending operational plans to effectively utilize changing technologies,

facilities and employees.

Review organization and staffing plans to ensure that they are consistent and competitive for

attainment of company objectives

Team Leader – Lean Paint

Project lead for lean initiatives to reduce cycle time by 20% to equal $1M in savings in six months.

Quality Assurance Team Leader – Lean Final Assembly: 4000/Premier/987/400/King Air

Project lead for standardization across Hawker Beechcraft’s regarding Root Cause and Corrective

Action initiatives throughout the entire support value stream.

2

Operational leader to improve the manufacturing tooling program to reduce Cost of Quality on a

legacy aircraft.

Quality Assurance Engineer – Government Business

Project lead, JPATS (Joint Primary Aircraft Training System) platform, Corrective Action Board to

conduct GAP analysis research to determine sources of systemic issues and drive resolution using

Root Cause/Corrective Action methodology.

Developed a core statistical analysis tool for JPATS to establish base line goals and problem

areas to serve dual purposes to regularly maintain systemic issues within manufacturing and to

baseline goals for the future based on historical statistical analysis compiled using this tool.

Conceptualized risk-based critical thinking diagrams for use in Root Cause/Corrective Action

behavior and developed training for the entire Quality organization.

Reduced “scrap and repair” costs per aircraft by 10% using Six Sigma methodologies such as

business process mapping, process capability studies, cost-benefit analysis.

Team lead, Breakthrough Project tasked with reaching a six month goal of delivering three quality

certified Navy aircraft trainers totaling $50M and ensuring the successful entry of the experimental AT-

6 Irregular Warfare aircraft to military training exercises at Nellis Air Force Base.

Contract compliance quality liaison, negotiates and communicates directly with government contract

management agency to ensure all quality assurance requirements are met or exceeded.

Negotiated contract requirements from System Project Office (SPO) to include Quality requirements

to include ISO 9001:2000, internal Quality Assurance Instruction (FAA approved), and Work

Instructions (internal document control).

Reduced Cost of Quality (CoQ) by 10% in the year 2009 by developing training for workmanship

standards and creating a manual for wiring standards to be used in the production facility and at the

military bases to reduce anomalies and standardize output.

Quality Assurance Engineer – Hawker 4000

Quality production platform lead for newest flagship aircraft, the $22M Hawker 4000 which

delivered 19 aircraft its first year of production.

Created lessons learned document for the Hawker 4000 during the first year of production to aid in

the delivery and final assembly in the United Kingdom to include visual illustrations and Engineering

instruction to reduce scrap and repair costs of $300K per ship.

Completed reliability studies on aircraft systems to increase the rating from 50% to 90% reliability

through functional test, independent studies, and quality control processes.

Saved company $300,000 in product improvement research costs using Kaizen (lean)

methodologies.

Applied real-time quality assurance techniques in collaboration with Design Engineering to

troubleshoot new production issues and reduce failure rate of component integration in initial ramp-up

of Hawker 4000 production

Quality Assurance Engineer – Supplier Management

Compliance auditor for special processors, raw material houses, and manufacturing facilities to

ensure flow down requirements were met, proper interpretation of specifications were being

conducted, and all FAA and ISO requirements were being fulfilled to the company’s standards.

Performed quality in-flight inspections for the King Air and all Hawker lines to identify mechanical

system errors, airworthiness concerns, and customer satisfaction issues to ensure corrective action.

Project manage the coordination with final line inspection in direct negotiations with the customer.

Emprise Bank Wichita, Kansas 2001-2004

Summary: Provide banking solutions for consumers and businesses including checking accounts and

consumer loans.

KATE R. WHITESIDE 3

Loan Documentation Specialist

Prepared and analyzed legal documents for customers up to and including home mortgage loans,

lines of credit, and all other consumer loans.

Created and presented monthly finance reports for regulatory compliance and reporting

requirements to the Senior Leadership team as put forth by the Home Mortgage Disclosure Act

(HMDA) as part of the Federal Financial Institutions Examination Council (FFIEC) requirements.

Compiled and analyzed information regarding loan vitals to government agencies.

CERTIFICATIONS

• Certified in RANA-Risk Based Decision Making

“RANA helps its clients develop their organizations and meet new challenges through innovative

human and technological processed delivered by an international network of professionals”

• Greenbelt Lean Specialist

Active member in lean initiatives throughout all factory processes to include value stream mapping,

Kaizen, 5S, and continuous improvement models.

• Six Sigma Greenbelt

Two projects complete with savings to Hawker Beechcraft Corp equal to $350,000.

• Hawker Beechcraft Export/ Import Liaison

• Attended Kansas World Trade Center training seminars and certifications achieved.

• United States Air Force Tiger Team

• Project Management

EDUCATION

• MBA, Baker University

• BBA, Management, Wichita State University

OTHER

• Microsoft/Windows Suite (Windows XP, Windows 7, Office 2007):

Advanced use of Excel, Powerpoint, Access, Outlook, Project, Minitab

• Business Management Software, Engineering, and Publishing Software:

Adobe Acrobat, Visio, SAP, CAD Proeg



Contact this candidate